MID CONTROLS

941001642024-01-12

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
50502136	Safety Glasses, Torque Wrench, Digital Technician II (DT II)

(1) DTII and dealer installation required

KIT CONTENTS

Figure 1. Kit Contents: Mid Controls

Table 2. Kit Contents: Mid Controls

Verify that all contents are present in the kit before installing or removing items from vehicle.
Item	Qty	Description	Part No.	Notes
1	1	Screw, button head, M8 x 1.25	10201009
2	1	Washer	10600060
3	1	Shift lever	33600352
4	1	Shift rod linkage	33600354
5	1	Screw, flange, M6 x 44	10201099
6	3	Screw, flange, M6 x 100	10201098
7	1	Left foot peg mount bracket	50502140
8	1	Lock nut	3725M
9	1	Brake hose, rear master cylinder to reservoir	41700974
10	1	Brake line, rear master cylinder to ABS Module	41800848
11	2	Screw, flange, M6 x 70	10201094
12	2	Screw, flange, M6 x 85	10201095
13	1	Screw, button head, M8 x 1.25	10200931
14	1	Washer	10600060
15	1	Brake lever	50600487
16	1	Lock nut	3725M
17	1	Right foot peg mount bracket	50502139
18	4	Brake line gasket	41751-06A

GENERAL

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.

PREPARE

1.	Remove seat. See service manual.
2.	Remove main fuse. See service manual.
3.	Remove chin scoop assembly. See service manual.
4.	Remove muffler assembly. See service manual.
5.	Remove right electrical compartment panel.
6.	Drain brake fluid from rear brake system.

REMOVE

1.	Remove OE rear brake switch. Save for later use. See service manual.
2.	NOTE Save p-clips, hardware and banjo bolt for later use. Remove rear master cylinder to ABS module brake line and discard. See service manual. a. Discard brake line gaskets.
3.	Remove rear master cylinder with brake fluid reservoir. Save for later use. See service manual.
4.	Remove left and right foot peg assemblies. Save for later use. See service manual.
5.	Remove left shifter peg. Save for later use. See service manual.
6.	Remove OE footrest assemblies and discard. See service manual. NOTE Save screw from rear of shift rod to transmission shift lever. a. Right: Brake pedal and mount bracket. b. Left: Shift rod, shift lever, and mount bracket.
7.	See Figure 2. Replace rear master cylinder brake hose. a. Remove OE brake hose (2) and discard. b. Reuse brake hose clips. c. Install new brake hose (1) from kit.
8.	See Figure 3. Remove three screws (2) from coolant manifold (1) and discard.
9.	See Figure 4. Remove four screws (1) from primary cover (2) and discard.

1	New brake hose
2	OE Brake hose
3	Reservoir
4	Rear master cylinder
5	Brake line gasket
6	Banjo bolt

Figure 2. Rear Master Cylinder

1	Coolant manifold
2	Screw (3)
3	Chin scoop screw location

Figure 3. Coolant Manifold

1	Screw (4)
2	Primary cover

Figure 4. Primary Cover

INSTALL

Brake Pedal Assembly

1.	See Figure 5. Install brake pedal (3) to right foot peg mount bracket (4).
2.	Install washer (2) and screw (1).
3.	Install lock nut (5). Tighten. Torque: 17–21 N·m (13–15 ft-lbs) Brake pedal lock nut

1	Screw
2	Washer
3	Brake pedal
4	Right foot peg mount bracket
5	Lock nut

Figure 5. Brake Pedal Assembly

Shift Lever Assembly

1.	See Figure 6. Install shift lever (3) to left foot peg mount bracket (5).
2.	Install washer (2) and screw (1).
3.	Install lock nut (5). Tighten. Torque: 24.5–30 N·m (18–22 ft-lbs) Shift lever lock nut

1	Screw
2	Washer
3	Shift lever
4	Lock nut
5	Left foot peg mount bracket

Figure 6. Clutch Shift Lever Assembly

Left Foot Peg Mount

1.	See Figure 7. Install left foot peg mount bracket (3). a. Position mount bracket (3) over coolant manifold where screws where previously removed.
2.	Install screws (4). Tighten. Torque: 8–10 N·m (6–7 ft-lbs) Left foot peg mount bracket screw
3.	Install shift rod linkage (7).
4.	Install screws (5). Tighten. Torque: 10.5–12.5 N·m (8–9 ft-lbs) Shift rod linkage screw. a. Use rear shift rod screw (5) that was previously removed. b. Clock the transmission shift bracket (8) as needed. See service manual.
5.	Install shifter peg (2) and screw (1). Tighten. Torque: 10.5–12 N·m (8–9 ft-lbs) Foot peg screw.

1	Screw
2	Shifter peg
3	Left foot peg mount bracket
4	Screw, M6 x 100 (3)
5	Shift rod end screw (2)
6	Screw, M6 x 44 (use for chin scoop)
7	Shift rod linkage
8	Transmission shift bracket

Figure 7. Left Foot Peg Mount Bracket

Right Foot Peg Mount

1.	See Figure 8. Install rear master cylinder and reservoir. a. Install rear master cylinder (9). b. Install screws (8). Tighten. Torque: 9–11 N·m (7–8 ft-lbs) Rear master cylinder screw c. Route brake hose behind right foot peg mount bracket (1). d. Loosely install rear master cylinder reservoir (4) with screw (3).
2.	Install right foot peg mount bracket (1). a. Position mount bracket (1) over primary cover where screws where previously removed.
3.	Install screws (2 and 5). Tighten. Torque: 10.6–13 N·m (8–10 ft-lbs) Foot peg mount bracket screw
4.	With vehicle upright, level rear master cylinder reservoir (4).
5.	Tighten screw (3). Torque: 7–9 N·m (5–7 ft-lbs) Rear master cylinder reservoir screw
6.	Align brake pedal with rear master cylinder.
7.	Install clevis pin (7) and cotter pin (6).

1	Right foot peg mount bracket
2	Screw, M6 x 70 (2)
3	Screw
4	Rear master cylinder reservoir
5	Screw, M6 x 85 (2)
6	Cotter pin
7	Clevis pin
8	Screw
9	Rear master cylinder

Figure 8. Right Foot Peg Mount Bracket

Brake Line

1.	See Figure 9. Install OE brake switch to brake line (2). See service manual.
2.	Route brake line (2) from rear master cylinder (4) to ABS module (1). See service manual.
3.	Install brake line (2) at ABS module. Loosely install banjo bolt with new brake line gaskets. See service manual.
4.	Loosely install clamps (5) to brake line (2). See service manual.
5.	See Figure 10. Install brake line (2) at rear master cylinder (3). Loosely install banjo bolt (1) with new brake line gaskets (2).
6.	See Figure 9. Tighten brake line clamps (5). See service manual.
7.	Tighten banjo bolt at ABS module. Torque: 25.5–28.5 N·m (19–21 ft-lbs) ABS Module banjo bolt
8.	Install chin scoop assembly. See service manual. a. See Figure 7. Use screw (6) to complete procedure. b. Check for clearance between chin scoop and rear brake line. Adjust brake line as needed. c. Tighten banjo bolt at rear master cylinder. Torque: 25.5–28.5 N·m (19–21 ft-lbs) Rear master cylinder banjo bolt

1	ABS Module
2	Brake line, rear master cylinder to ABS module
3	Banjo bolt
4	Rear master cylinder
5	Clamp (3)

Figure 9. New Brake Line

1	Banjo bolt
2	Brake line gasket (2)
3	Rear master cylinder
4	Brake line, rear master cylinder to ABS module

Figure 10. Rear Master Cylinder

COMPLETE

1.	Connect OE rear brake switch connector. See service manual.
2.	Fill and bleed rear brake system. See service manual.
3.	Flash ABS brake system with special tool. Special Tool: DIGITAL TECHNICIAN II (HD-48650)
4.	Install right electrical compartment panel. See service manual.
5.	Install muffler assembly. See service manual.
6.	Install main fuse. See service manual.
7.	Install seat. See service manual.
8.	Check operation of stop lamp.
9.	Test ride motorcycle. Repeat the bleeding procedure if brakes feel spongy.