DETACHABLE SADDLEBAGS AND RELOCATION KIT

941002602022-06-16

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
90202254, 67801297	Safety Glasses, Torque Wrench

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Detachable Saddlebag

Figure 2. Kit Contents: Turn Signal / License Plate Relocation Kit

Table 2. Kit Contents: Detachable Saddlebag / Turn Signal / License Plate Relocation Kit

Verify that all contents are present in the kit before installing or removing items from vehicle.
Item	Qty	Description	Part No.	Notes
1	1	Saddlebag, left	90202324	60% HDPE Plastic, 27% Steel, 13% Vinyl
2	1	Saddlebag, right	90202323	60% HDPE Plastic, 27% Steel, 13% Vinyl
3	1	Lock set kit, handle	90202335
4	2	Nut, locking	10100119
5	2	Screw	10201315
6	2	Spacer, saddlebag	12400218
7	2	Docking hardware, passenger backrest	52300705
8	6	Docking point, saddlebag	90201763
9	4	Screw	10201264
10	2	Nut	10100042
11	2	Screw	4789M
12	1	Turn signal relocation bracket	67801316
13	1	Support bracket, rear fender	59501037
14	1	Lamp, tail light	73504-11
14	1	Reflector, tail light	67900231
15	2	Screw	10200934
16	6	Connector, insulated, red	70585-93
17	1	Extention, wire harness, turn signal	69200150
18	2	Screw	10200800
19	2	Nut, flange locking	10100145

GENERAL

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

ELECTRICAL CRIMP TOOL (Part Number:HD-48119) is required for installation of this kit.

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.

WARNING

Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)

WARNING

See the Accessories and Cargo section in your owner's manual. Improper cargo loading or accessory installation can cause component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00021b)

NOTE

Do not exceed 12 lbs (5.4 kg) total weight contents and attachments per bag.
Periodically recheck load.

WARNING

Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f)

PREPARE

Support vehicle under frame with stand or suitable blocking to prepare for addition of saddlebags.

DOMESTIC VEHICLE

Remove

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

1.	Remove main fuse. See service manual.
2.	Remove seat. See service manual.
3.	Remove rear fender. See service manual.
4.	Remove turn signals. See service manual. a. Cut connectors. b. Retain screws for later use.
5.	Remove tail lamp. See service manual. a. Cut connectors.

Install

1.	Cut and splice new wire length to Original Equipment (OE) turn signal and tail lamp connectors. a. Insert end of turn signal wire into one side of sealed splice connector. b. Insert new wire into the other end of sealed splice connector. c. Crimp ends of sealed splice connector. Special Tool: ELECTRICAL CRIMP TOOL (HD-48119)
2.	See Figure 3. Install OE turn signal lamps (3) to turn signal relocation bracket (1) with screws (2). Tighten. Torque: 7–9 N·m (62–80 in-lbs)
3.	Route wires through tube structure into rear frame fender struts up to connection under seat.
4.	See Figure 4. Install rear spacers (1) and docking point (8) to rear fender strut.
5.	Secure with screw (7). Tighten. Torque: 20–26 N·m (15–19 ft-lbs)
6.	Install turn signal relocation bracket to fender strut. a. See Figure 4. Install turn signal relocation bracket (6) to vehicle with screw (3). Hand tighten. b. Tighten screws (3). Torque: 9–11 N·m (80–97 in-lbs) c. See Figure 5. Install Fender support (1), nut plate, passenger docking hardware (2), docking point (8) and screw (7). Tighten. Torque: 20–26 N·m (15–19 ft-lbs) d. See Figure 4. Install docking point (8), screw (5) and nut (4).

1	Turn signal relocation bracket
2	Screw (2)
3	OE Turn signal lamps (2)

Figure 3. Turn Signal Install

1	Spacer, rear (2)
2	Docking hardware, passenger (2)
3	Screw (2)
4	Nut (2)
5	Screw (2)
6	Turn signal relocation bracket
7	Screw (4)
8	Docking point, saddlebag (6)

Figure 4. Relocation Bracket to Vehicle Install

1	Fender support bracket
2	Docking hardware, passenger (2)
6	Turn signal relocation bracket
7	Screw (4)
8	Docking point, saddlebag (6)

Figure 5. Fender Support Bracket

NON-DOMESTIC VEHICLE

Remove

1.	Remove main fuse. See service manual.
2.	Remove seat. See service manual.
3.	Remove rear fender. See service manual.
4.	Remove turn signals. See service manual. a. Cut connectors. b. Retain screws for later use.
5.	Remove OE license plate bracket from license plate module assembly

Install

1.	Remove license plate tail lamp from bracket.
2.	Cut and splice new wire length to OE turn signal and tail lamp connectors. a. Insert end of turn signal wire into one side of sealed splice connector. b. Insert new wire into the other end of sealed splice connector. c. Crimp ends of sealed splice connector. Special Tool: ELECTRICAL CRIMP TOOL (HD-48119)
3.	See Figure 3. Install OE turn signal lamps (3) to turn signal relocation bracket (1) with screws (2). Tighten. Torque: 7–9 N·m (62–80 in-lbs)
4.	Route wires through tube frame structure of bracket.
5.	Install turn signal relocation bracket to fender struts. a. See Figure 5. Install rear spacers (2). b. See Figure 3. Install screw (18) and nut (19). Tighten. c. Route wires in fender struts to under seat connection.
6.	Install rear fender. See service manual.
7.	See Figure 6. Install fender support bracket (1).
8.	Install license plate module.
9.	Install fender support nut plates.

1	Fender support bracket
2	Rear license plate bracket assembly

Figure 6. Fender Support Bracket Install (Non-Domestic)

Figure 7. OE Tail Lamp Install (Non-Domestic)

SADDLEBAGS

Install

1.	See Figure 8. Saddlebag latch knob (2) to be in the unlatched position. a. Pull latch knob (2) out and rotate to unlatched position. b. See Figure 8. Latch indicator is red when in the unlatched position.
2.	Position saddlebag behind docking points and slid forward.
3.	Ensure all docking points are engaged. When saddlebag is fully inserted, latch will engage. a. See Figure 8. Latch indicator is green when in saddlebag is securely latched to vehicle. b. See Figure 8. If latch indicator (1) did not automatically latch, rotate latch knob (2) to latched position.

Remove

1.	Open lid.
2.	See Figure 8. Pull latch knob (2) and rotate to the unlatched position while sliding saddlebag rearward.

1	Latch indicator
2	Latch Knob

Figure 8. Latch Knob / Indicator

1	Saddlebag, left
2	Saddlebag, right

Figure 9. Saddlebags Install

COMPLETE

1.	Install seat. After seat is installed, pull up on seat to verify that it is secure. See service manual.
2.	Install main fuse. See service manual.
3.	Remove vehicle under frame stand or blocking.

MAINTENANCE

Docking Point Screws

NOTICE

Failure to tighten hardware to the specified torque could result in damage to the installed accessory. (00508b)

1.	After 500 miles of on the road use with saddlebags installed, it is necessary to check the torque on docking point mounting screws. Check that the proper torque is maintained and tighten screws if necessary. a. Docking point screws. Torque: 20–26 N·m (15–19 ft-lbs)
2.	See Figure 4. There are clearances between docking points (8) and fastener diameters (5,7 ) to account for manufacturing tolerances. If saddlebag does not automatically latch when installed, adjust positions of docking points (8) forward or rearward. Position docking points so that middle docking point fully seats on saddlebag before front and rear docking points bottom out on bag bracket. a. Loosen docking point screws and adjust position of docking points. b. Tighten docking point screws. Torque: 20–26 N·m (15–19 ft-lbs)

Care Instructions

Wash with soap and water.