Kits | Suggested Tools | Skill Level(1) |
---|---|---|
47200927 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 2 | Flange nut | 7354 | ||
2 | 1 | Fairing support bracket, right | Not sold separately | ||
3 | 2 | Screw, button | 10201360 | ||
4 | 1 | Engine mount bracket | 16400061 | ||
5 | 1 | Fairing support bracket, left | Not sold separately | ||
6 | 2 | Clamp | 47200944 | ||
7 | 4 | Screw, socket | 10201256 | ||
Service Kit Information | |||||
1 | Hardware service kit | 12600368 | Contains 2 each of items: 1 and 3 Contains 4 each of item: 7 |
1. | Remove main fuse. See service manual. | |
2. | Remove windshield. See service manual. | |
3. | Remove outer fairing. See service manual. a. Disconnect headlamp. | |
4. | Remove both front turn signal lamps. a. See Figure 2. Disconnect connector (3). b. Remove screw (1) and washer (6). c. Discard washer (6). d. Remove turn signal (4) and standoff (5). |
1 | Screw |
2 | Fairing bracket opening |
3 | Connector |
4 | Turn signal |
5 | Standoff |
6 | Washer |
1. | Remove and discard lower fairing mounting bracket. a. See Figure 3. Remove hex screw (1) and washer (2) from both sides of lower fairing mounting bracket (3). Save washer (2) for later use. b. Remove socket head screws (4). c. Remove and discard lower fairing mounting bracket (3). |
Figure 3. OE Lower Fairing Mounting Bracket | ||||||||
2. | Remove OE engine bracket. a. See Figure 4. Remove hex screws (1). b. Remove socket head screws (3). c. Remove and discard OE engine mount bracket (2). |
Figure 4. OE Engine Bracket |
1. | Install engine mount bracket from kit. a. See Figure 5. Install engine mount bracket (1). NOTE Use OE screws (2) that were previously removed. b. Install and hand tighten screws (2). c. Install and hand tighten screws (3). d. Adjust engine mount bracket (1) as needed. e. Tighten screws (2). Torque: 61–68 N·m (45–50 ft-lbs) f. Tighten screws (3). Torque: 61–68 N·m (45–50 ft-lbs) | |
2. | Install Harley-Davidson engine guard. |
1 | Engine mount bracket |
2 | Screw (2) (Varies on engine guard type) |
3 | Socket head screw (2) |
1. | See Figure 5. Install engine mount bracket (1). | |
2. | Install and hand tighten screws (3). | |
3. | Install Harley-Davidson engine guard per instructions in that kit. a. See Figure 6. Use screws (1) from kit to secure engine mount bracket and engine guard. | |
4. | See Figure 5. Tighten screws (3). Torque: 61–68 N·m (45–50 ft-lbs) |
1 | Button screw (2) |
2 | Flat-our bar engine guard |
1. | See Figure 7. Position right fairing support bracket (4) a. Rest bracket (1) on engine guard. | |
2. | Loosely install button screw (1), washer (3) and nut (2). a. Use washer (3) that was previously removed. | |
3. | Install clamp (5). | |
4. | Loosely install screws (6). | |
5. | Repeat procedure on opposite side. | |
6. | Tighten screws (1). Torque: 5.4–6.8 N·m (48–60 in-lbs) a. Adjust brackets as needed (4, 7). | |
7. | Tighten screws (6). Torque: 5.4–6.8 N·m (48–60 in-lbs) |
1 | Button screw (2) |
2 | Nut (2) |
3 | Washer (2) |
4 | Right fairing support bracket |
5 | Clamp (2) |
6 | Socket screw (4) |
7 | Left fairing support bracket |
1. | Install both front turn signal lamps. a. See Figure 8. Route turn signal harness through fairing support bracket. b. Install standoff (2) turn signal (3). c. Install screw (1). Tighten. Torque: 20–24.5 N·m (15–18 ft-lbs) 1st Torque d. Loosen screw (1) a few turns. e. Tighten screw (1). Torque: 20–24.5 N·m (15–18 ft-lbs) 2nd Torque f. Connect connector (4). |
Figure 8. | ||||||||
2. | Install outer fairing. See service manual. a. Connect headlamp. | |||||||||
3. | Install windshield. See service manual. | |||||||||
4. | Install main fuse. See service manual. |