Kits | Suggested Tools | Skill Level(1) |
---|---|---|
56100605, 56100606, 56100607, 56100616, 56100617, 56100564, 56100565, 56100705, 56100706 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Empire, left, black | 56100643 | Kit No. 56100605 | |
2 | 1 | Empire, right, black | 56100640 | ||
1 | 1 | Empire, left, edge cut | 56100644 | Kit No. 56100606 | |
2 | 1 | Empire, right, edge cut | 56100641 | ||
1 | 4 | Empire, left, chrome | 56100645 | Kit No. 56100607 | |
2 | 4 | Empire, right, chrome | 56100642 | ||
1 | 1 | Adversary, left, black/orange | 56100682 | Kit No. 56100616 | |
2 | 1 | Adversary, right, black/orange | 56100680 | ||
1 | 1 | Adversary, left, gray | 56100683 | Kit No. 56100617 | |
2 | 1 | Adversary, right, gray | 56100681 | ||
1 | 1 | Grip, left, black | 56100600 | Kit No. 56100564 End Cap (Part No. 56100598) | |
2 | 1 | Grip, right, black | 56100566 | ||
1 | 1 | Grip, left, silver | 56100601 | Kit No. 56100565 End Cap (Part No. 56100599) | |
2 | 1 | Grip, right, silver | 56100567 | ||
1 | 1 | Kahuna, left, black | 56100709 | Kit No. 56100705 | |
2 | 1 | Kahuna, right, black | 56100707 | ||
1 | 1 | Kahuna, left, chrome | 56100710 | Kit No. 56100706 | |
2 | 1 | Kahuna, right, chrome | 56100708 |
1. | Remove left saddlebag. See service manual. | |
2. | Remove left side cover. See service manual. | |
3. | Remove main fuse. See service manual. |
1. | See Figure 2. Remove clutch lever assembly. a. Remove rubber boot (5) from connector. b. Disconnect clutch switch connector (4). c. Remove screws (1). d. Remove washers (2). e. Remove clutch lever assembly (3). | |
2. | See Figure 3. Remove left control module cover. a. Alignment screw (4) (do not remove). b. Remove screws (3). c. Remove cover (2). | |
3. | See Figure 4. Remove hand grip. a. Remove left control module (5) from handlebar. b. Remove hand grip (4). |
1 | Screw (2) |
2 | Washer (2) |
3 | Clutch lever assembly |
4 | Clutch switch connector |
5 | Rubber boot |
6 | Gap |
7 | Alignment mark |
1 | Clutch switch wire |
2 | Cover |
3 | Screw (2) |
4 | Alignment screw (do not remove) |
5 | Cover opening |
1 | Clutch switch wire |
2 | Cable guide |
3 | Groove |
4 | Hand grip |
5 | Left control module |
1. | See Figure 5. Remove brake lever assembly. a. Remove rubber boot (3) from connector. b. Disconnect brake switch connector (4). c. Remove screws (2). d. Remove washers (1). e. Remove brake lever bracket (5). | |
2. | See Figure 6. Remove right control module cover. a. Remove screws (1). b. Remove cover (2). | |
3. | See Figure 7. Remove hand grip. a. Open wire bridge (4). b. Disconnect connectors. c. Remove hand grip while sliding whole control module assembly. |
1 | Washer (2) |
2 | Screw (2) |
3 | Rubber boot |
4 | Brake switch connector |
5 | Brake lever assembly |
6 | Gap |
7 | Alignment mark |
1 | Screw (2) |
2 | Cover |
3 | Cover opening |
4 | Alignment marks |
1 | Hand grip |
2 | Groove |
3 | Hand grip slot |
4 | Wire bridge |
5 | Cover support (2) |
1 | Line |
2 | Dots |
3 | Switch Housing |
1. | See Figure 4. Assemble hand grip and Left Hand Control Module (LHCM). a. Install hand grip groove (3) into LHCM (5). b. Install hand grip (4). c. Install left control module (5) to handlebar. d. Route clutch switch wires (1) through wire guide slot (2). | |
2. | See Figure 3. Install left control module cover. a. Guide clutch switch cable (1) through cover opening (5). b. Install cover (2). Verify alignment screw (4) is properly engaged into hole in handle bar. c. Install screws (3). Tighten. Torque: 4–5 N·m (35–44 in-lbs) DO NOT over tighten. | |
3. | See Figure 2. Install clutch lever assembly. NOTE Carefully install clutch lever to not damage the clutch switch. See service manual. a. Install clutch lever assembly (3). b. Install washers (2) and screws (1). c. Tighten top screw. Torque: 10–11 N·m (89–97 in-lbs) Top screw d. Tighten lower screw. Torque: 10–11 N·m (89–97 in-lbs) Lower screw e. Connect clutch switch connector (4). f. Install rubber boot (5) over connector. |
1. | See Figure 7. Install hand grip. a. Install hand grip (1) in groove (2) of control module assembly. b. Slide control module assembly with hand grip to handlebar. c. Make sure hand grip slot (3) is positioned correctly. d. Connect connectors. e. Close wire bridge (4) and align pin with handlebar slot. f. Route wires through cover support (5). | |
2. | See Figure 6. Install right control module cover. a. Install cover (2). b. Install screws (1). Torque: 4–5 N·m (35–44 in-lbs) | |
3. | See Figure 5. Install brake lever assembly. a. Install brake lever assembly (5). NOTE When installing Right Hand Control Module (RHCM), verify throttle end play is set correctly. See service manual. b. Install washers (1) and screws (2). c. Tighten top screw. Torque: 10–11 N·m (89–97 in-lbs) Top screw d. Tighten lower screw. Torque: 10–11 N·m (89–97 in-lbs) Lower screw e. Connect brake switch connector (4). f. Install rubber boot (3) over connector. |
1. | Install main fuse. See service manual. | |
2. | Install left side cover. See service manual. | |
3. | Install left saddlebag. See service manual. |