FLAT-OUT BAR
941003862024-01-23
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
49000242 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Flat-Out Bar
Table 2. Kit Contents: Flat-Out Bar
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 2 | Service kit (bumper and screw) | 49000243 | |
| 2 | 2 | Washer | 10300129 | 2016 and earlier models only |
| 3 | 2 | Screw, socket head | 882 | |
| 4 | 2 | Screw, button head | 4924 | |
| 5 | 1 | Flat-Out Bar | Not sold separately | |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
- FLTR Models with Fairing Supported by Engine Guard: Separate purchase of Fairing Support Kit (Part No. 49000274) is required.
These items are available at your local Harley-Davidson dealership.
REMOVE
| 1. | See Figure 2. Vehicles Equipped with Liquid-Cooled Center Position Radiator: Remove radiator shroud. a. Turn fork left. b. Pull radiator shroud (1) straight forward. | |
| 2. | Remove Original Equipment (OE) engine guard. See service manual. a. Discard OE engine guard screws. |
| 1 | Radiator shroud |
Figure 2. Radiator Shroud
INSTALL
WARNINGIf Equipped: Front and/or rear guards are not intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022d)
NOTE
DO NOT use Flat-Out-Bar as a tie-down or anchor point.
| 1. | See Figure 3. Position Flat-Out Bar (1) to frame. | |
| 2. | Loosely install button head screws (4). | |
| 3. | Loosely install socket head screws (3). a. 2014-2016 models: Install washers (2) between Flat-Out Bar (1) and frame. | |
| 4. | Tighten screws: a. Socket Head Screw (3) Torque: 11–12.2 N·m (97–108 in-lbs) b. Button Head Screw (4) Torque: 20.3–27 N·m (15–20 ft-lbs) | |
| 5. | Install bumpers and screws. Refer to SERVICE. |
| 1 | Flat-Out Bar |
| 2 | Washer (2) |
| 3 | Socket head screw (2) |
| 4 | Button head screw (2) |
Figure 3. Flat-Out Bar
COMPLETE
| 1. | See Figure 2. Vehicles Equipped with Liquid-Cooled Center Position Radiator: Install radiator shroud (1). |
SERVICE
NOTE
Service kit has enough components for one side to be replaced.
Check flat-out bar for damage prior to replacing bumper.
Replace as needed.
| 1. | See Figure 4. Remove and discard screw (1) and bumper (2). | |
| 2. | Install bumper (2). | |
| 3. | Install screw (1). Tighten. Torque: 23–26 N·m (17–19 ft-lbs) |
| 1 | Screw |
| 2 | Bumper |
Figure 4. Bumper Replacement