TOURING SEATS
941004142024-01-25
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
52000638, 52000640, 52000643, 52000672, 52000756, 52000757 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Seats - Touring
Table 2. Kit Contents: Seat Kits
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Seat | Not sold separately | |
| 2 | 1 | Screw | 10201398 | Kits 52000643, 52000756, 52000757 |
| 10200004 | Kits 52000672 | |||
| 3 | 1 | Grab strap | 52400376 | Kit 52000638 |
| 52400338 | Kit 52000640 | |||
| 52400325 | Kits 52000643, 52000756, 527000757 | |||
| 52400335 | Kit 52000672 | |||
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGDo not install these seat kits on motorcycles that are not equipped with an appropriate grab strap and passenger footpegs. If footpegs and grab strap are not installed, passenger could fall from moving motorcycle or grab onto operator, causing loss of control and death or serious injury. (00410b)
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
| 1. | Remove Original Equipment (OE) seat and grab strap. See service manual. |
INSTALL
NOTE
- See Figure 2. Vehicles with thumb nuts follow steps 1a and 1b.
- See Figure 3. Vehicles with flange nuts follow steps 1a and 1c.
| 1. | See Figure 2 and Figure 3. Install new grab strap. a. Install grab strap (2) to studs (1). b. Install thumb nuts (3). Tighten. Torque: 0.09–1.7 N·m (1–15 in-lbs) c. Install flange nuts (3). Tighten. Torque: 7–11 N·m (62–97 in-lbs) | |
| 2. | Kits 52000638, 52000640: See Figure 4. Install new grab strap. a. Insert grab strap (1) into side plate hole (2). b. Align hole in grab strap with side plate nut (4). c. Install screw (3). Tighten. Torque: 5–8 N·m (44–71 in-lbs) d. Repeat procedure on other side. | |
| 3. | See Figure 2 and Figure 5. Install rear seat through grab strap (2) until seat mounting slot (1) on front underside of seat is behind seat tongue (5). | |
| 4. | Slide seat forward until seat tongue fully engages into seat mounting slot (1). | |
| 5. | See Figure 1. Install seat screw (2). Tighten. Torque: 5.4–8.1 N·m (4–6 ft-lbs) | |
| 6. | After installing seat, pull up on seat to verify it is secure. See service manual. |
| 1 | Stud (2) |
| 2 | Grab strap |
| 3 | Thumb nut (2) |
| 4 | P&A Connector [4] |
| 5 | Seat tongue |
Figure 2. Component Locations
| 1 | Stud (2) |
| 2 | Grab strap |
| 3 | Flange nut (2) |
| 4 | P&A Connector [4] |
| 5 | Seat tongue |
Figure 3. Component Locations
| 1 | Grab strap |
| 2 | Side plate hole |
| 3 | Screw |
| 4 | Side plate nut |
Figure 4. Seat Grab Strap Install
| 1 | Seat slot |
Figure 5. Seat Mount Slot