OFF ROAD ADJUSTABLE SHIFT LEVER
941004632023-01-17
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
33600401 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Off Road Adjustable Shift Lever
Table 2. Kit Contents: Off Road Adjustable Shift Lever
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Clip | 12200266 | |
| 2 | 1 | Screw, flat head, TORX | 10201353 | |
| 3 | 1 | Foot peg | 33600409 | |
| 4 | 1 | Spring | 11700064 | |
| 5 | 1 | Clevis, foot peg | 33600410 | |
| 6 | 1 | Clevis pin | 12000110 | |
| 7 | 1 | Lock nut | 10100169 | |
| 8 | 1 | Shifter lever | Not sold separately | |
| 9 | 1 | Bushing | Not sold separately | |
| 10 | 1 | Screw | 10201348 | |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
REMOVE
| 1. | See Figure 2. Remove shifter screw (5). | |
| 2. | Remove lever screw (3), washer (2) and nut (8). a. Discard lever screw (3) and washer (2). | |
| 3. | Remove Original Equipment (OE) shifter lever (4) from shifter lever mounting bracket (1). | |
| 4. | Remove shifter link screw (7) and shifter link (6). | |
| 5. | Discard OE shifter lever (4). |
| 1 | Shifter lever mounting bracket |
| 2 | Washer |
| 3 | Lever screw |
| 4 | OE Shifter lever |
| 5 | Shifter screw |
| 6 | Shifter link |
| 7 | Shifter link screw |
| 8 | Nut |
Figure 2. OE Shifter Lever
INSTALL
| 1. | See Figure 3. Install shifter link (5) and shifter link screw (6) to adjustable shifter lever (3). Tighten. Torque: 10–12.5 N·m (89–111 in-lbs) Shifter link screw | |
| 2. | Install adjustable shifter lever (3) to shifter lever mounting bracket (1). a. Install lever screw (2) and nut (7). Tighten. Torque: 24.5–30 N·m (18–22 ft-lbs) Lever screw | |
| 3. | Connect shifter link (5) to transmission shaft lever and install shifter screw (4). Tighten. Torque: 10.5–12 N·m (93–106 in-lbs) Shifter link screw |
| 1 | Shifter lever mounting bracket |
| 2 | Lever screw |
| 3 | Adjustable shifter lever |
| 4 | Shifter screw |
| 5 | Shifter link |
| 6 | Shifter link screw |
| 7 | Nut |
Figure 3. Adjustable Shifter Lever
Adjustment
| 1. | See Figure 4. Loosen screw (1), adjust shifter peg. | |
| 2. | Tighten screw (1). Torque: 11–13 N·m (97–115 in-lbs) Shifter peg screw |
| 1 | Screw |
| 2 | Lock nut |
Figure 4. Shifter Peg Adjustment