SCREAMIN EAGLE EXTREME AIR CLEANER

941004702024-01-23

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
29400488	Safety glasses, Torque wrench, Loctite blue

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Screamin' Eagle Extreme Circle Air Cleaner

Table 2. Kit Contents: Screamin' Eagle Extreme Circle Air Cleaner Kit

	Verify that all contents are present in the kit before installing or removing items from vehicle.
	Item	Qty	Description	Part No.	Notes
	1	1	Screw, button head	10201407
	2	1	Filter, air	29400359
	3	2	Plug	29400497
	4	2	Screw, captive	869
	5	1	Screw	4741A
	6	1	Fitting, oil line	62700351
	7	1	Adapter, throttle body	29500035
	8	1	Gasket, throttle body	29000382
	9	1	Backplate	29000395
	10	1	Spacer	29000396
	11	1	Rain sock	29400121
	12	1	Warning label, black	14000377
Items mentioned in text, but not included in kit
	A	2	Original Equipment (OE) Screw, flange

GENERAL

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

NOTICE

You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b)

See a Harley-Davidson dealer for Electronic Control Module (ECM) calibration.

WARNING

When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.

PREPARE

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

Remove main fuse. See service manual.

REMOVE

Remove OE air cleaner. See service manual.

INSTALL

Air Cleaner

WARNING

Use only supplied air cleaner cover. Use of another air cleaner cover could cause element failure and detachment of the air cleaner cover, which could distract the rider and result in death or serious injury. (00596b)

NOTE

When servicing the air cleaner, apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) to the threads of all fasteners.

1.	See Figure 1. If using OE throttle body, insert throttle body adapter (7) into backplate (9).
2.	Install gasket (8) to backplate (9). a. Remove protective strip from gasket. b. Attach adhesive side of gasket to backplate.
3.	Install breather fitting (6) into backplate (9) so it aligns with OE breather hose.
4.	Install backplate (9) to throttle body. a. Install captive screws (4). b. Install socket head screw (5) at top location. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs)
5.	Install OE flange screws (A) to cylinder heads. a. Apply threadlocker to OE screws. Tighten. Torque: 30–32.5 N·m (22–24 ft-lbs) LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
6.	Install plugs (3).
7.	Assemble air filter (2), air cleaner spacer (10) and button head screw (1). Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs)

NOTE

Air filter is PRE-OILED and ready to install.
Install rain sock (11) over air filter element in wet or rainy conditions to prevent water intrusion.

COMPLETE

Install main fuse. See service manual.

MAINTENANCE

Air Filter Element

1.	Inspect air filter element every: Length/Dimension/Distance: 8,000 km (4,971 mi) a. Inspect more often under dusty conditions. Length/Dimension/Distance: 8,000 km (4,971 mi)
2.	Replace air filter every: Length/Dimension/Distance: 8,000 km (4,971 mi)
3.	Clean the element: NOTE The use of cleaning, drying or oiling methods or products other than those shown, damages the filter and can void the manufacturer's warranty. K&N Air Filter Cleaner is available from a Harley-Davidson dealer, either alone [0.95L (1 qt) sprayer bottle, Part No. 99883-88T] or as a 0.35L (12 fl oz) sprayer bottle as part of the Filter Care Service Kit (Part No. 99850-92T). K&N Air Filter Oil is also available from a Harley-Davidson dealer, either alone [347 g (12.25 oz) aerosol can, Part No. 99882-88T] or as a 184 g (6.5 oz) aerosol can as part of the Filter Care Service Kit. DO NOT OVER-OIL THE AIR FILTER. Over-oiling can interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media 20 minutes after oiling, clean and oil the filter element again. a. Remove air filter element by removing the three screws securing the filter cover. b. Tap element to dislodge any loose dirt. Gently brush with a soft bristle brush. c. Spray air filter cleaner liberally onto cotton filter media and let soak for ten minutes, OR roll or soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. d. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water. e. After rinsing, shake off all excess water, and let the filter media air dry. DO NOT use compressed air or a heat gun to speed drying. f. After filter media is completely dry, EITHER carefully use a squeeze bottle to deposit air filter oil along each pleat, once only, OR spray oil along each pleat, once only, holding the spray nozzle away from the media approximately: Length/Dimension/Distance: 76 mm (3 in) g. Let oil absorb into the filter media for 20 minutes before proceeding. After 20 minutes, inspect the filter media. Carefully apply oil to any remaining visible white spots on the filter media. Allow oil to absorb.
4.	Install filter element. a. See Figure 1. Install air filter element (13) and cover (14). NOTE Clean mounting surface of filter prior to assembly. b. Install screws (12). Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs)