ELECTRICAL CONNECTION KIT

941005472024-01-23

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
69203400	Safety glasses, Torque wrench, Isopropyl alcohol

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Electrical Connection Kit

Table 2. Kit Contents: Electrical Connection Kit

Verify that all contents are present in the kit before installing or removing items from vehicle.
Item	Qty	Description	Part No.	Notes
1	1	Adapter, tour-pak light	41001570
2	1	Harness, wye	69203460
3	1	Terminal seal plug	69203512
4	1	Tape, double sided	11100328
5	4	Bracket, wire retainer	69200342
6	4	Cable strap	10006
7	1	Grommet	53000132

GENERAL

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

Separate purchase of Tour-pak Run/Brake/Tail Light Kit (Part No. 67801541) is required for proper installation on this kit.

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.

PREPARE

1.	Remove main fuse. See service manual.
2.	Remove Tour-Pak liner. See service manual. a. Support Tour-Pak lid partly open. b. Remove tether anchor. c. Remove liner.
3.	Remove seat. See service manual.

INSTALL

1.	See Figure 1. Position harness (2) in between connector C7A.
2.	Connect tour-pak harness (Kit 67801541) to harness (2).
3.	Route harness into tour-pak.
4.	See Figure 4. Clean area with a 50:50 mixture of water and Isopropyl alcohol where double sided tape is to be applied. a. Remove backing of double sided tape and apply where needed inside of tour-pak.
5.	Route harness to light assembly.
6.	See Figure 2. Install light to tour-pak and secure with screws (1). Tighten. Torque: 2.3–2.8 N·m (20–25 in-lbs)
7.	Install electrical connector (2).
8.	Install Tour-Pak liner. See service manual.
9.	Install main fuse. See service manual. NOTE Verify that the ignition key switch is in the OFF position before install the main fuse.

Check Lamp Function

Check for proper lamp function:

With ignition key switch ON, All three lamp sections are illuminated.
With brake lever or brake pedal actuation, the CENTER section will brighten.
With left or right turn signal actuation, the corresponding end sections will flash.
See Figure 1. If Tour-Pak is installed with detach kit, item 3, terminal seal plug is used to plug open connection on item 2 harness wye.
LED King Tour-Pak Run/Brake/Turn Lamp kits (67801128, 67801129) is not supported for use with this kit.

Install Tour-Pak liner.

a. Support Tour-Pak lid partially open.

b. Remove tether anchor.

c. Install liner.

d. Secure tether anchor with two screws. Tighten.

Torque: 25–35 N·m (221–310 in-lbs)

1	Screw (8)
2	Electrical Connector

Figure 2. Electrical Connection to Wrap-around Light (Typical)

1	Connector C7A

Figure 3. Connector C7A

Figure 4. Area to be Cleaned