HORN COVER KIT
J002852009-04-24
GENERAL
Kit Number
69166-01A, 69039-09
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Loctite® 271 Threadlocker and Sealant - Red (99671-97) is available from a Harley-Davidson dealer.
Kit Contents
Table 1. Kit Contents
Description (Quantity) | Part Number |
|---|---|
Horn Cover Assembly (1) | Not Sold Separately |
INSTALLATION
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
| 1. | Remove seat and disconnect battery negative (-) cable or remove main fuse. | |
| 2. | Disconnect wires from horn. | |
| 3. | See Figure 1. Remove stock horn bracket nut (2) and the entire stock horn cover assembly (1). Remove the horn (3) and all hardware components from the stock cover including wire clamp, clips, and mounting bracket. Leave rubber mount and locknut on motorcycle. Note assembly order for kit installation. NOTE Do not over-tighten "horn to horn cover" nut. Over-tightening may result in permanent damage to the horn. | |
| 4. | Apply Loctite 271 (Red) to threads of nut (4) fastening the horn to the horn cover. Tighten nut to 9–11.3 N·m (80–100 in-lbs). Install screws to secure the horn cover to the horn bracket. Tighten screws to 4–6.2 N·m (35–55 in-lbs). | |
| 5. | Route wiring harness through the clamp (if present) and install the entire horn cover assembly to the mounting stud (5). | |
| 6. | Tighten nut (2) fastening the horn bracket to the horn rubber mount to 80-100 in-lbs (9.0-11.3 Nm). | |
| 7. | Connect wires to terminals and connect battery. NOTE Horn is not polarity sensitive. Ground and power wire may be connected to either terminal. Test the horn only when mounted on the vehicle. The sound may be muffled if tested when hand-held. A muffled sounding horn that is mounted to a vehicle may indicate permanent damage to the horn by over-tightening the horn to horn cover nut ( Figure 1 , Item 4). Attempt to adjust nut torque. Replace horn if necessary. | |
| 8. | Test horn. | |
| WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||
| 9. | Install seat. |
| 1 | Horn cover assembly |
| 2 | Bracket nut |
| 3 | Horn |
| 4 | Nut |
| 5 | Mounting stud |
Figure 1. Horn Cover Installation