Chrome Rear Fender Support Hardware Kit
J044392007-05-25
GENERAL
Kit Number
94693-08
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
This kit also requires the separate purchase of LOCTITE® 243 Threadlocker and Sealant (blue) (Harley-Davidson Part Number 99642-97) which can be purchased from any Harley-Davidson Dealer.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
INSTALLATION
NOTE
When performing this installation, be careful not to scratch nearby painted or chrome surfaces.
Remove and replace one screw before removing the next.
WARNINGBe sure fasteners do not extend inward beyond fender mounting bracket. Fastener contact with tire can lead to premature tire failure, which could result in death or serious injury. (00389a)
| 1. | Remove and discard one rear fender attaching screw from the bottom front of the rear fender support. | |
| 2. | See Figure 1. Obtain one of the 1-1/4 inch (32 mm) long chrome button head TORX screws (1) and chrome washer (3) from the kit. | |
| 3. | Apply Loctite 243 (blue) (Harley-Davidson Part Number 99642-97) to the threads of the screw. Insert the screw through the counterbore side of the chrome washer, the hole in the fender support cover, fender support and into the hole in the motorcycle frame. Tighten the screw to 28.5–36.6 N·m (21–27 ft-lbs). | |
| 4. | Remove and discard the one 7/8 inch (22 mm) fender attaching screw from the center of the rear fender support. | |
| 5. | Obtain the 7/8 inch (22 mm) long chrome button head TORX screw (2) and chrome washer (3) from the kit. | |
| 6. | Apply Loctite 243 (blue) (Harley-Davidson Part Number 99642-97) to the threads of the screw. Insert the screw through the counterbore side of the chrome washer, the hole in the fender support cover, fender support and into the hole in the motorcycle frame and into the rear fender support bracket (C and D). Tighten the screw to 28.5–36.6 N·m (21–27 ft-lbs). | |
| 7. | Moving toward the rear of the vehicle, repeat Steps 6 and 7 for the remaining 7/8 inch fender attaching screws and washers. | |
| 8. | Obtain two of the 1-1/2 inch TORX bolts (4) from the kit. | |
| 9. | Install and tighten the 1-1/2 inch bolts to 41–47 N·m (30–35 ft-lbs). Loosen each bolt and retighten to 52–57 N·m (38–42 ft-lbs). | |
| 10. | Repeat Steps 1 through 10 for the opposite side of the motorcycle. |
SERVICE PARTS
Figure 1. Service Parts: Chrome Rear Fender Support Hardware Kit
Table 1. Service Parts Table: Chrome Rear Fender Support Hardware Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Screw, button head, TORX®, chrome, 3/8-16 x 1-1/4 inch (32 mm) (2) | 94606-98 |
2 | Screw, button head, TORX®, chrome, 3/8-16 x 7/8 inch (22 mm) (6) | 9457 |
3 | Washer, chrome (12) | 6586 |
4 | Screw, button head, TORX®, chrome, 3/8-16 x 1-1/2 inch (38 mm) (4) | 9460 |
Items mentioned in text, but not included in kit: | ||
A | Cover, fender support (right side shown) | |
B | Fender, rear | |
C | Bracket, fender mounting, front | |
D | Bracket, fender mounting, rear | |
E | Fender support (right side shown) | |