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FRONT MAGNUM 5 WHEEL
J045732013-06-06
GENERAL
WARNING
Install only wheels and installation kits approved for your model motorcycle. Contact a Harley-Davidson dealer to verify fitment. Mismatching wheels and installation kits or installing wheels not approved for your model can cause loss of control, which could result in death or serious injury. (00610c)
Kit Number
43621-09, 40806-09, 40516-10, 40125-10, 43300049, 43300051
Models
For model fitment information, see the P&A Catalog or the Parts and Accessories section of www.harley-davidson.com.
NOTE
Accessory hub caps are not compatible with this wheel.
Kit Contents
This kit includes the custom wheel only.
Additional Parts Required
Proper installation of this kit requires the separate purchase of the following parts which are available at a Harley-Davidson dealer:
  • Wheel Installation Kit (See Table 3 through Table 8 to determine required installation kit.)
  • Brake Disc Screws (See Figure 1 and Table 1.)
  • Wheel Bearing Remover and Installer (94134-09A)
  • If installing on a Dyna model with an original equipment 19-inch laced front wheel, separate purchase of stock brake disc (44553-06A) or polished brake disc (41500012) is required.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Recommended Additional Parts
It is recommended that a floating brake rotor be purchased separately if objectionable brake noise is experienced from the brake rotor. Refer to the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com for part numbers.
The following Harley-Davidson Genuine Motor Accessories are recommended for proper maintenance and cleaning:
  • Harley® Bright™ Chrome Cleaner (94683-99)
  • Harley® Glaze™ Polish and Sealant (99701-84)
  • Harley® Wheel and Spoke Brush (43078-99)
  • Harley-Davidson® Wheel and Tire Cleaner (94658-98)
  • Harley® Preserve™ Bare Aluminum Protectant (99845-07)
1Closed brake disc
2Open brake disc or floating rotor
Figure 1. Front Brake Disc Styles
Table 1. Front Disc Hardware Fitment
Brake Disc
Hardware
Closed disc
5 Stock disc screws (3655A)
Chrome screw kit (46646-05) includes 5 screws
Open disc
5 Stock disc screws (3762M) and 5 disc washers (6966M)
NOTE: Models equipped with dual front brakes and models being equipped with a wheel with dual brake mounting surfaces require twice as many screws/washers (10 total screws or 2 chrome screw kits if available).
INSTALLATION
NOTE
Prior to removing or installing the wheel, the front brake caliper must be removed.
Use plastic protectors on the tire mounting tools and rim clamps when mounting a tire to a painted wheel.
For wide low profile tires, a tire mounting machine with a second arm to press down on the sidewall while the wheel is rotating is recommended.
When mounting tires, liberally use tire lube on the wheel and tire.
For tire removal, use plastic inserts between the rim and tire after breaking the bead to create a large enough gap for the rim clamps.
1. Remove existing front wheel assembly. Save axle, axle nut and wheel spacers for kit installation. Refer to FRONT WHEEL in service manual. If replacing a Dyna stock cast wheel, save the open-style brake rotor for future use.
NOTE
For Kits 40806-09, 40125-10 and 43300051: Install short valve stem (43157-83A) included in the installation kit.
  • For 2006 and later FXDWG Models: When correctly installed, the tire will be 2–5 mm (0.08–0.2 in) off of center, compared to the fender.
For Kits 43621-09, 40516-10 and 43300049: Install long valve stem (43206-01) included in the installation kit.
NOTICE
Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)
2. See Figure 2. Install valve stem assembly (L or M) on wheel. Refer to TIRES in service manual.
3. Assemble wheel installation kit components and brake disc(s) to wheel, using the appropriate service parts table. Refer to FRONT WHEEL in service manual.
NOTE
For 2007 and later Softail models or 2008 and later Dyna models: Install the bearing shim indicated in the service parts table for your year and model motorcycle.
Install the primary bearing first with the WHEEL BEARING REMOVER/INSTALLER, following the service manual instructions.
The brake mounting surfaces on the left side of the wheel indicate the primary bearing side.
4. Install wheel assembly parts from the appropriate service parts table for your fitment and stock brake disc(s). Discard parts from the installation kit that are not required. Refer to FRONT WHEEL in service manual.
5. Mount and balance tire.
6. Install wheel spacer (H) previously removed.
7. Install front wheel (1), stock axle and stock axle nut. Refer to FRONT WHEEL in service manual.
MAINTENANCE AND CLEANING
Chrome parts must be maintained regularly so they keep their original shine and luster.
  1. Clean heavily-soiled wheel surfaces using Harley-Davidson Wheel and Tire Cleaner, applied with Harley Wheel and Spoke Brush.
  2. Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner.
  3. After cleaning and polishing, seal the finish with a good quality sealer, such as Harley Glaze Polish and Sealant.
SERVICE PARTS
Figure 2. Service Parts: Front Magnum 5 Wheels (19-inch shown)
Table 2. Service Parts and Wheel Kit Contents
Kit
Item
Description (Quantity)
Part Number
43621-09, 40516-10, 40806-09, 40125-10, 43300049, 43300051
1
Wheel
Not Sold Separately
Table 3. FRONT 3/4 Inch Bearing Wheel Installation Kit (43833-07A)
FRONT 3/4 Inch Bearing Wheel Installation Kit (43833-07A)
ITEM (Quantity Used and Description)
Fitment
Wheel Size
A
C
D
E
G
H
I
L
M
2000-2006 FLST and FLSTF (except 2006 FLSTFSE2)
16 x 3.0 in
2
0
1
0
0
0
0
*
*
2000-2006 FLSTC and FLSTN
16 x 3.0 in
2
0
1
0
0
0
1
*
*
2006 FLSTFSEi
17 x 3.5 in
2
0
1
0
0
0
1
*
*
2008-later FLSTSB
18 x 3.5 in
2
0
***
0
***
0
0
*
*
2000-2007 XL; 2000-2003 Dyna (except FXDWG)
19 x 2.5 in
2
0
0
1
0
0
0
*
*
2000-2007 XL; 2000-2003 Dyna (except FXDWG)
21 x 2.15 in
2
0
0
1
0
0
0
*
*
2000-2006 FXST/B/C; 2000-2005 FXDWG**
21 x 2.15 in
2
1
0
0
0
0
0
*
*
2000-2006 FXSTS**
21 x 2.15 in
2
1
0
0
0
1
0
*
*
2000-2006 FXSTD (Except FXSTDSE)**
21 x 2.15 in
2
1
0
0
1
0
0
*
*
Installation kits are designed to work with many different wheel styles and fitments. Contact a Harley-Davidson dealer to verify that the wheel and installation kits are both designed and approved for the motorcycle they are being installed on.
NOTES:
* See NOTE above valve installation step in INSTALLATION to determine which valve stem to use for your particular kit. Discard other valve stem(s).
** The right side of the wheel is the primary bearing side for this fitment.
*** See INSTALLATION section for separate hardware kit to be used for FLSTSB models.
A
Bearing, regular (2)
9267
C
Axle sleeve
43536-00
D
Axle sleeve
43608-00
E
Axle sleeve
43613-00
G
Spacer, axle
40910-00A
H
Spacer, axle
43313-98
I
Spacer, wheel
43617-00A
L
Valve stem, short
43157-83A
M
Valve stem, long
43206-01
Table 4. FRONT 1 Inch Bearing Wheel Installation Kit (43848-08A)
FRONT 1 Inch Bearing Wheel Installation Kit (43848-08A)
ITEM (Quantity Used and Description)
Fitment
Wheel Size
A
C
D
E
F
L
M
2000-2007 Touring
16 x 3.0 in
2
1
0
0
0
*
*
2004-2007 Touring
18 x 3.5 in
2
1
0
0
0
*
*
2004-2005 Dyna (except FXDWG)
19 x 2.5 in
2
0
0
0
1
*
*
2006-2007 Dyna (except FXDWG)
19 x 2.5 in
2
0
0
1
0
*
*
2002-2007 VRSC
19 x 3.0 in
2
0
0
1
0
*
*
2006-2007 FXDWG**
21 x 2.15 in
2
0
1
0
0
*
*
2004-2005 Dyna (except FXDWG)
21 x 2.15 in
2
0
0
0
1
*
*
Installation kits are designed to work with many different wheel styles and fitments. Contact a Harley-Davidson dealer to verify that the wheel and installation kits are both designed and approved for the motorcycle they are being installed on.
NOTES:
* See NOTE above valve installation step in INSTALLATION to determine which valve stem to use for your particular kit. Discard other valve stem(s).
** The right side of the wheel is the primary bearing side for this fitment.
A
Bearing, regular (2)
9247
C
Axle sleeve
43517-00
D
Axle sleeve
43633-06
E
Axle sleeve
43641-01
F
Axle sleeve
43755-04
L
Valve stem, short
43157-83A
M
Valve stem, long
43206-01
Table 5. FRONT 25 mm Bearing Wheel Installation Kit (41455-08C)
FRONT 25 mm Bearing Wheel Installation Kit (41455-08C)
ITEM (Quantity Used and Description)
Fitment
Wheel Size
A
C
D
J
K
L
M
N
2008 Touring; 2009 and later FLHRC (non-ABS) and Trike (non-ABS)
16 x 3.0 in
2
0
1
0
**
*
*
*
2009 and later Touring (non-ABS)
17 x 3.0 in
2
0
1
0
0
*
*
*
2008 and later Touring (non-ABS)
18 x 3.5 in
2
0
1
0
**
*
*
*
2008 and later Dyna (except FLD, FXDWG and FXDF)
19 x 2.5 in
2
1
0
**
0
*
*
0
2008 and later VRSCAW, VRSCD, VRSCF and VRSCDX (non-ABS)
19 x 3.0 in
2
1
0
**
0
*
*
0
2009 and later Touring (non-ABS)
19 x 3.5 in
2
0
1
0
0
*
*
*
Installation kits are designed to work with many different wheel styles and fitments. Contact a Harley-Davidson dealer to verify that the wheel and installation kits are both designed and approved for the motorcycle they are being installed on.
NOTES:
* See NOTE above valve installation step in INSTALLATION to determine which valve stem to use for your particular kit. Discard other valve stem(s).
** See NOTES for your wheel kit above the wheel assembly step in INSTALLATION to determine if bearing shim is used for your particular wheel kit and fitment.
*** Bearing shim installed under the primary bearing.
A
Bearing, regular (2)
9276
C
Axle sleeve
41748-08
D
Axle sleeve
41900-08
J
Bearing shim***
41450-08
K
Bearing shim***
43903-08
L
Valve stem, short
43157-83A
M
Valve stem, long
43206-01
N
Valve stem, pull thru
40999-87
Table 6. FRONT 25 mm Bearing Wheel Installation Kit (43851-11A)
FRONT 25 mm Bearing Wheel Installation Kit (43851-11A)
ITEM (Quantity Used and Description)
Fitment
Wheel Size
A
C
G
H
J
L
M
N
2007 and later FLSTC, FLSTN and FLS (non-ABS)
16 x 3.0 in
2
1
0
1
****
*
*
*
2008 and later FXDF
16 x 3.0 in
2
1
0
0
0
*
*
*
2007 and later FLSTF and FLSTFB (non-ABS)
17 x 3.5 in
2
1
0
0
0
*
*
*
2008 and later FLSTF and FLSTFB (non-ABS)
18 x 3.5 in
2
1
0
0
0
*
*
*
2008 and later FXDF; 2012 and later FLD
18 x 3.5 in
2
1
0
0
0
*
*
*
2007 and later FXS, FXST/B/C (non-ABS); 2008 and later FXDWG***
21 x 2.15 in
2
1
0
0
1
*
*
*
2007 FXSTD***
21 x 2.15 in
2
1
1
0
1
*
*
*
Installation kits are designed to work with many different wheel styles and fitments. Contact a Harley-Davidson dealer to verify that the wheel and installation kits are both designed and approved for the motorcycle they are being installed on.
NOTES:
* See NOTE above valve installation step in INSTALLATION to determine which valve stem to use for your particular kit. Discard other valve stem(s).
** Bearing shim installed under the primary bearing.
*** The left side of the wheel is the primary bearing side for this fitment.
**** See NOTES for your wheel kit above the wheel assembly step in INSTALLATION to determine if the bearing shim is needed.
A
Bearing, regular (2)
9276
C
Axle sleeve
41349-07
G
Spacer, axle
41504-07
H
Spacer, axle
41695-07
J
Bearing shim**
43315-07
L
Valve stem, short
43157-83A
M
Valve stem, long
43206-01
N
Valve stem, pull-thru
40999-87
Table 7. FRONT 25 mm Bearing ABS Wheel Installation Kit (41454-08B)
FRONT 25 mm Bearing ABS Wheel Installation Kit (41454-08B)
ITEM (Quantity Used and Description)
Fitment
Wheel Size
A
B
C
D
J
K
L
M
N
2008 Touring and 2009 and later FLHRC with ABS
16 x 3.0 in
1
1
0
1
0
**
*
*
0
2009 and later Touring with ABS
17 x 3.0 in
1
1
0
1
0
0
*
*
*
2008 and later Touring with ABS
18 x 3.5 in
1
1
0
1
**
**
*
*
*
2012 and later Dyna with ABS (Except FLD, FXDWG and FXDF)
19 x 2.5 in
1
1
1
0
**
0
*
*
0
2008 and later VRSCAW, VRSCD, VRSCF and VRSCDX with ABS
19 x 3.0 in
1
1
1
0
**
**
*
*
0
2009 and later Touring with ABS
19 x 3.5 in
1
1
0
1
0
0
*
*
*
Installation kits are designed to work with many different wheel styles and fitments. Contact a Harley-Davidson dealer to verify that the wheel and installation kits are both designed and approved for the motorcycle they are being installed on.
NOTES:
* See NOTE above valve installation step in INSTALLATION to determine which valve stem to use for your particular kit. Discard other valve stem(s).
** See NOTES for your wheel kit above the wheel assembly step in INSTALLATION to determine which bearing shim to use for your particular wheel kit and fitment.
*** Red side of bearing must be installed toward the wheel. The ABS bearing is primary.
**** Bearing shim installed under the primary bearing.
A
Bearing, regular
9276
B
Bearing, ABS***
9252
C
Axle sleeve
41748-08
D
Axle sleeve
41900-08
J
Bearing shim****
41450-08
K
Bearing shim****
43903-08
L
Valve stem, short
43157-83A
M
Valve stem, long
43206-01
N
Valve stem, pull thru
40999-87
Table 8. FRONT 25 mm Bearing ABS Wheel Installation Kit (42400010)
FRONT 25 mm Bearing ABS Wheel Installation Kit (42400010)
ITEM (Quantity Used and Description)
Fitment
Wheel Size
A
B
C
G
J
K
L
M
N
2011 and later FLSTC, FLSTN and FLS with ABS
16 x 3.0 in
1
1
1
1
0
****
*
*
*
2012 and later FXDF with ABS
16 x 3.0 in
1
1
1
0
0
0
*
*
*
2011 and later FLSTF and FLSTFB with ABS
17 x 3.5 in
1
1
1
0
0
0
*
*
*
2011 and later FLSTF and FLSTFB with ABS
18 x 3.5 in
1
1
1
0
0
0
*
*
*
2012 and later FXDF and FLD with ABS
18 x 3.5 in
1
1
1
0
0
0
*
*
*
2011 and later FXS, FXST and 2012 and later FXDWG with ABS
21 x 2.15 in
1
1
1
0
0
1
*
*
*
Installation kits are designed to work with many different wheel styles and fitments. Contact a Harley-Davidson dealer to verify that the wheel and installation kits are both designed and approved for the motorcycle they are being installed on.
NOTES:
* See NOTE above valve installation step in INSTALLATION to determine which valve stem to use for your particular kit. Discard other valve stem(s).
** Red side of bearing must be installed toward the wheel. The ABS bearing is the primary bearing.
*** Bearing shim installed under the primary bearing.
**** See NOTES for your wheel kit above the wheel assembly step in INSTALLATION to determine if the bearing shim is needed.
A
Bearing, regular
9276A
B
Bearing, ABS**
9252
C
Axle sleeve
41349-07
G
Spacer
41695-07
J
Bearing shim***
41448-08
K
Bearing shim***
43315-07
L
Valve stem, short
43157-83A
M
Valve stem, long
43206-01
N
Valve stem, pull-thru
40999-87