SADDLEBAG HINGE STOP KIT

J048792013-05-01

GENERAL

Kit Number

90580-09

Models

For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Kit Contents

See Figure 2 and Table 1.

Additional Parts Required

Separate purchase of LOCTITE^® 262 Threadlocker and Sealant is required for proper installation of this kit. Loctite is available from a Harley-Davidson dealer.

INSTALLATION

See Figure 2 and Table 1. Remove the saddlebag by opening the lid and turning the two bail head studs (1) one-quarter turn. Save the washers (A) and discard one of the studs (1). The rear stud and isolator will be replaced with new ones from the kit.

NOTE

Do not remove the hinge assembly from the saddlebag lid.

See Figure 1. Drill the rivets out of the backing plate (C) from the lower rear saddlebag hinge.

Enlarge the backing plate holes by drilling with a #19 drill bit.

Remove hinge clip (D) from hinge. Discard hinge clip.

Remove the rear isolator and install the new rear isolator (2) from the kit to the saddlebag.

NOTE

Remove saddlebag from vehicle for ease of installation.

Apply Loctite 262 to threads of hinge screws.

See Figure 2 and Table 1. Position the backing plate (C) inside the saddlebag and align with the rear hinge (B) and hinge stop (3) on the outside of the saddlebag. Assemble using the two hinge screws (5).

1	Rear hinge rivets (2)
2	Rear isolator

Figure 1. Drill Out Rivets From Rear Hinge and Backing Plate

Install the saddlebag to the motorcycle using the longer bail head stud (1) from the kit and a washer for the rear of the saddlebag and the washer and front bail head stud previously removed for the front of the saddlebag.

Repeat steps 1-5 for the opposite saddlebag.

SERVICE PARTS

Figure 2. Service Parts: Saddlebag Hinge Stop Kit

Table 1. Service Parts Table

Item	Description (Quantity)	Part Number	Item	Description (Quantity)
1	Bail head stud (2)	90400-00	Items mentioned in text, but not included in kit:
2	Saddlebag isolator (2)	11468	A	Washer (2)
3	Hinge stop (right rear)	Not Sold Separately	B	Saddle bag hinge (2)
4	Hinge stop (left rear), (not shown)	Not Sold Separately	C	Backing plate (2)
5	TORX button head cap screw (4)	94587-98	D	Hinge clip
NOTE: Do not remove the hinge assembly from the saddlebag lid. The illustration is to show the stack-up of parts.