FRONT FENDER ADAPTER KIT FOR TOURING MODELS
J058052014-07-30
GENERAL
This kit is designed to enable installation of a Fat Boy® and Street Stalker® Front Fender on 2000 and later Touring model motorcycles except FLHTCUI and other models with fairing lowers installed.
NOTE
The front fender is not included in this kit, and a model year 2000 or later fender must be purchased separately. Both prime coated and finish painted versions are available. See your Harley-Davidson dealer for further information.
If the fender to be installed is finished with a prime coat, have the fender painted before installation.
Kit Number
58900085A
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Loctite® 243 (Blue) Threadlocker and Sealant (Part No. 99642-97) is required for proper installation of this kit and is available from a Harley-Davidson dealer.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
INSTALLATION
Removing the Stock Fender
| 1. | Remove the front wheel. Refer to FRONT FENDER, REMOVAL in the Service Manual. FLHR/I or FLHT/C/I models with fender tip lamps: Refer to FRONT FENDER TIP LAMP, JUMPER HARNESS, REMOVAL in the Service Manual. | 
Figure 1. Touring Model Front Fender Removal | ||||
| 2. | Remove the four front fender mounting bolts and flat washers, and discard. Remove the fender. |
Installing the New Fender
- Obtain the new front fender. See Figure 2. Select a new adapter bracket (5), two bolts (3) and two flange nuts (2) from the kit. Position the adapter bracket to the outside of the fender so that the wider portion is toward the top and the dipped, smooth faced section faces outward. Line up the upper, counterbored holes in the adapter bracket with the mounting holes in the side of the fender.
- Insert the bolts through the holes in the adapter and fender. Thread the flange nuts onto the bolts from the underside. Tighten, but leave the hardware loose enough to allow fender adjustment later in the installation. Repeat for the opposite side.
NOTE
It may be necessary to slightly compress the fender at the adapter brackets to ease installation.
| 3. | Carefully center the fender and adapter bracket assembly between the front fork slider tubes and gently bring the assembly upward until the holes in the bracket align with the holes in the fork tubes. | |
| 4. | Obtain two bolts from the kit. Apply Loctite® 243 (blue) to the bolt threads, and secure one side of the fender to the fork tube. Tighten the bolts, but leave the hardware loose enough to allow fender adjustment later in the installation. | |
| 5. | Line up the mounting holes on the other side of the fender and install the bolts in the same manner. | |
| 6. | Standing in front of the bike, determine if the fender is centered between the fork tubes. When the fender appears to be properly centered, and the space between the adapter bracket and fork tube on each side appears to be even, tighten all hardware to 22–27 N·m (16–20 ft-lbs). | |
| 7. | Install the front wheel. Refer to FRONT FENDER, INSTALLATION in the Service Manual. |
SERVICE PARTS
Figure 2. Front Fender Adapter Kit
Table 1. Kit Components
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Washer, plain (4) | 6702 |
2 | Nut, flange (8) | 7531 |
3 | Socket head cap screw (4) | Not sold separately |
4 | Socket head cap screw (4) | 10200267 |
5 | Bracket, front fender adapter (2) | Not sold separately |