1. | See the service manual to remove the seat. Retain all seat mounting hardware. | |
WARNING To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) WARNING Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) | ||
2. | Disconnect both battery cables, negative battery cable first. |
1. | See Figure 1 and the service manual to remove the tail lamp assembly. See Figure 2. Disconnect the tail lamp (1) and turn signal (2, 3) wiring. | Figure 1. Removing the Tail/Stop Lamp Assembly
Figure 2. Unplug Tail Lamp and Turn Signal Connectors | ||||||||||||||||||||||||
2. | See Figure 3. Remove two right side forward fender support screws (1) and the spacer (12). Save hardware for installation. | |||||||||||||||||||||||||
3. | Remove the right fender support screw (2) and washer (3) under the fender near the rear of the support. Remove the screw (4) and washer (5) in the middle of the fender support. Save hardware for installation. | |||||||||||||||||||||||||
4. | Remove the screw (6), washer (7) and right rear turn signal (9) per the service manual. NOTE Record wire routing and cable strap locations before removal. | |||||||||||||||||||||||||
5. | Carefully remove the assembled fender support (8), turn signal lamp (9) and lamp support (10). Remove the turn signal wiring through the elongated hole (11) in the fender. Discard the lamp support and screw (6). Save the turn signal lamp and washer (7) for installation. |
Figure 3. Rear Fender Support (Right Side Shown) | ||||||||||||||||||||||||
6. | Perform Steps 2 - 5 for the left fender support and signal lamp assembly. | |||||||||||||||||||||||||
7. | See the service manual appendix. Remove both socket terminals and wire leads from one rear turn signal two-way Multilock connector. Remove the turn signal and lamp support from the fender support. | |||||||||||||||||||||||||
8. | See Figure 3. Get a new, longer turn signal lamp support (10) and screw (6) from the kit. Route the wiring from the turn signal lamp (9) through the lamp support and the elongated hole in the fender support. Install the screw through the fender support, lamp support and into the turn signal lamp. Tighten the screw securely. NOTE Right turn signal connectors are black. Left turn signal connectors are white. | |||||||||||||||||||||||||
9. | See the service manual appendix and Figure 4. Face the connector (1) in the direction of the arrow. With the lock button (2) facing up, install the Black wire (3) socket terminal into the left cavity of the socket housing until it clicks. Insert the Brown wire (right side) or Violet wire (left side) terminal into the right cavity. |
Figure 4. Insert Terminals Into Two-Way Socket Housing | ||||||||||||||||||||||||
10. | Perform Steps 7 - 9 for the opposite-side fender support and signal lamp. | |||||||||||||||||||||||||
11. | See Figure 3. Get one spacer (12) and two socket head cap screws (1) saved in Step 2. Align the spacer (12) with the forward hole, inside one fender support (8). Install the screws through the two holes at the front of the fender support into the holes in the frame. Finger tighten. | |||||||||||||||||||||||||
12. | Get the screw (2) and washer (3) removed from the rear of the fender support in Step 3. Get the screw (4) and washer (5) removed from the middle of the fender support. Install the screws and washers from inside the fender into the fender support. Make sure that the fender support does not bind or pinch the turn signal wiring. Tighten the screws to 16.3–20.3 N·m (12–15 ft-lbs). | |||||||||||||||||||||||||
13. | Return to the socket head cap screws at the front of the support. Tighten to 19–21.7 N·m (14–16 ft-lbs)-. | |||||||||||||||||||||||||
14. | Perform Steps 11 - 13 for the opposite-side fender support and signal lamp assembly. | |||||||||||||||||||||||||
15. | See Figure 2. Insert the right (Black two-way) turn signal connector into the right (Black) turn signal harness connector (3) until it snaps. Insert the left (White two-way) turn signal connector into the left (White) turn signal harness connector (2) until it snaps. | |||||||||||||||||||||||||
16. | Connect the tail/stop lamp harness connector (White four-way) to the vehicle harness connector (1) (Black four-way). | |||||||||||||||||||||||||
17. | See Figure 5. Align the tail/stop lamp (1) with the fender cutout as shown. Insert the upper spring into place. With index finger, push upward slightly on the lower spring while firmly pressing the assembly toward the fender. The assembly is secure when the upper and lower springs "click". |
Figure 5. Install Tail/Stop Lamp Assembly | ||||||||||||||||||||||||
18. | Locate the notch in the original amber rear turn signal lens. Insert a coin or a flat-blade screwdriver into the notch. Carefully twist the coin or screwdriver until the lens pops out of the rear turn signal housing. Repeat for the other rear turn signal lens. | |||||||||||||||||||||||||
19. | Get one of the red turn signal lenses (2) from the kit. Snap a red lens into the rear turn signal housing. Repeat for the other lens. | |||||||||||||||||||||||||
20. | See Figure 6. Locate the rear wiring harness coming out of the rear fender in the area underneath the seat. Disconnect the rear fender wiring connector (1) from the main harness connector. | Figure 6. Rear Wiring Harness | ||||||||||||||||||||||||
21. | See Figure 7. Get the turn signal module (1) from the kit. Mate the module connectors to the connectors from Step 20. Snap into place. NOTE Select a location to secure the module:
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22. | Use cable straps (5) from the kit to secure the module, connector and wiring in the area underneath the seat. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Auxiliary brake/ run/ turn signal module | Not Sold Separately |
2 | Lens, turn signal (red) (2) | 68217-00 |
3 | Turn signal lamp support (2) | 68293-00 |
4 | Hex head cap screw (2) | 2818 |
5 | Cable strap (4) | 10006 |