FLST REPLACEMENT WINDSHIELD KITS
J003192008-08-18
GENERAL
Kit Numbers
57242-05, 57250-06, 57634-07, 57754-04, 57826-04, 57975-99, 58213-00, 58241-95, 58277-95, 58294-09, 58559-97, 58560-97, 58657-97A, 58658-97A
Models
This instruction sheet applies to the following FLST Replacement Windshield Kits:
The kits in Table 1 are designed for installation on accessory windshield kits, Part Numbers: 57749-04, 57748-04, 57816-04, 57827-04, 58240-95, 58243-95, 58275-95, 58278-95 and 58628-99.
Table 1. Models
Kits | Contents |
|---|---|
57250-06 | 2 inch shorter than stock, clear windshield, International |
57754-04 | 2 inch taller than stock, clear windshield |
57826-04 | Standard height, clear windshield, with flames |
57975-99 | Standard height, smoked windshield |
58241-95 | Standard height, clear windshield |
58277-95 | Low profile, smoked windshield |
The kits in Table 2 are designed for installation on accessory windshield kits, Part Numbers: 58533-97A, 58534-97A, 58772-97 and 58783-97.
Table 2. Models
Kits | Contents |
|---|---|
57242-05 | Standard height, clear windshield with flames |
58559-97 | Standard height, clear windshield |
58560-97 | Low profile, smoked windshield |
The kits in Table 3 are designed for installation on accessory windshield kits, Part Numbers: 58649-97A, 58651-97A, 58652-97A and 58653-97A.
Table 3. Models
Kits | Contents |
|---|---|
58657-97A | Standard height, clear, windshield |
58658-97A | Low profile, smoked, windshield |
The kits in Table 4 are designed for installation on original equipment windshield assemblies, Part Numbers 57060-00 and 57061-09.
Table 4. Models
Kits | Contents |
|---|---|
57634-07 | Low profile, clear windshield |
58213-00 | Standard height, clear windshield, International |
58294-09 | Standard height, clear windshield |
NOTICE
Do not use windshield bags with flamed windshields. Damage to graphics will occur. (00393f)
INSTALLATION
| 1. | See Figure 1. Remove stock windshield. | |
| 2. | Remove all hardware that secures mounting brackets to windshield. The nine screws must be removed with a T-27 TORX® screwdriver. Save all hardware and brackets for installing new windshield. | |
| 3. | Remove all old tape from brackets and apply new tape (1, 2) from kit onto brackets. Align holes in tape with holes in brackets. | |
NOTICE Do not exceed recommended torque when installing mounting screws. Damage to windshield can result. (00385a) | ||
| 4. | Install all brackets. Tighten all screws and acorn nuts to 5.4–6.8 N·m (48–60 in-lbs). | |
| 5. | Install windshield (3) on motorcycle. |
WARNINGImproper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNINGFailure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
CARE AND CLEANING
NOTICE
Polycarbonate windshields/wind deflectors require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windshield/wind deflector. (00483e)
- Do not use benzene, paint thinner, gasoline or any other type of harsh cleaner on the windscreen/windshield. Doing so will damage the surface.
- Do not clean Lexan® polycarbonate in hot sun or high temperature.
- Powdered, abrasive or alkaline cleanser will damage the windscreen/windshield.
- Never scrape the windshield with a razor blade or other sharp instruments, as permanent damage will result.
- Sunlight reflections off of the inside curvature of a windscreen/windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windscreen/windshield to avoid reflections.
- Do not use benzene, paint thinner, gasoline or any other cleaning agents on the rubber bushings. Doing so will damage the bushing surfaces.
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson Lexan windshields.
SERVICE PARTS
Figure 1. Service Parts: Windshield Kits
Table 5. Service Parts: FLST Replacement Windshield Kits
Kit Numbers 57250-06, 57634-07, 57754-04, 57826-04, 57975-99, 58213-00, 58241-95, 58277-95, 58294-09, 58657-97A, 58658-97A | Kit Numbers 57242-05, 58559-97, 58560-97 | |||||
|---|---|---|---|---|---|---|
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
1 | Tape with 5 holes for horizontal braces (2) | 58416-77A | 1 | Tape with 5 holes for horizontal braces (2) | 58539-97 | |
2 | Tape with 2 holes for vertical braces (2) | 58417-77 | 2 | Tape with 2 holes for vertical braces (2) | 58417-77 | |
3 | Windshield | Not Sold Separately | 3 | Windshield | Not Sold Separately | |
Original equipment items: | Original equipment items: | |||||
4 | Brackets | Reference only | 4 | Brackets | Reference only | |