CHROME SPORTSTER COIL COVER KIT
J030982006-04-08
GENERAL
Kit Number
31767-04
Models
This kit fits 2004 to 2006 XL models.
INSTALLATION
| 1. | Remove Maxi-fuse located behind the battery cover. See the Owner's Manual for more information on this procedure. | |||||||||||
| 2. | Disconnect spark plug wire boot from ignition coil, noting boot locations for proper re-installation. | |||||||||||
| 3. | Remove ignition coil mounting screws and nut plate from the mounting bracket. Discard the stock mounting screws. | |||||||||||
| 4. | Lower the ignition coil and disconnect the wire harness from the top to remove the coil. | |||||||||||
| 5. | Place coil cover over the ignition coil. | 
Figure 1. Installed Chrome Coil Cover | ||||||||||
| 6. | See Figure 1. Install the mounting screws from the kit, through the flat washers, ignition coil, coil cover and nylon washer. | |||||||||||
| 7. | Connect the wire harness to the top of the ignition coil. | |||||||||||
| 8. | See Figure 1. Install ignition coil assembly from Step 5 to the mounting bracket and stock nut plate from Step 3. Begin with the left side. Tighten screws to 2.7–8.1 N·m (24–72 in-lbs). | |||||||||||
| 9. | Connect the spark plug wire boots to the rear of the ignition coil as noted in Step 2. The boot is properly seated when it clicks into place. | |||||||||||
| 10. | install Maxi-fuse and battery cover. See the Owner's Manual for more information on this procedure. |
SERVICE PARTS
Figure 2. Service Parts: Chrome Sportster Coil Cover Kit
Table 1. Service Parts: Chrome Sportster Coil Cover Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Washer, nylon (2) | 62917-01 |
2 | Coil cover, chrome | Not Sold Separately |
3 | Washer, flat (2) | Not Sold Separately |
4 | Screw, socket head | 4820A |