1. | Remove windshield (if equipped). Refer to appropriate Instruction Sheet for procedures. | |||||||||||
2. | Remove right side cover and maxi-fuse. Refer to MAXI-FUSE in Service Manual. | |||||||||||
3. | See Figure 1. Disconnect headlamp connector (1) from vehicle wire harness. | |||||||||||
4. | Remove two screws (2), headlamp mounting bracket (3), and headlamp assembly (4) from upper bracket. |
Figure 1. VRSCA Headlamp Assembly |
1. | Remove windshield (if equipped). Refer to appropriate Instruction Sheet for procedures. | |||||||||||||||||||
2. | Remove right side cover and maxi-fuse. Refer to MAXI-FUSE in Service Manual. | |||||||||||||||||||
3. | See Figure 2. Disconnect headlamp connector (1) from vehicle wire harness. | |||||||||||||||||||
4. | Remove two screws (2), headlamp assembly (3), and headlamp mounting bracket (4) from upper bracket. | |||||||||||||||||||
5. | Remove nut (5), screw (6), and trim ring (7) from headlamp. | |||||||||||||||||||
6. | Remove lens assembly (8) from headlamp shell (9). Save lens assembly for Billet Headlamp Shell Kit 67704-03 installation. |
Figure 2. VRSCB Headlamp Assembly |
1 | Connector (2) |
2 | Wire harness |
3 | Terminal pin (4) |
4 | Socket housing |
1. | See Figure 6. Place headlamp base fastener (B) through bottom mounting plate (5) and spacer (6). | |
2. | Position assembled bottom mounting plate and spacer below lower triple clamp (not shown), and thread fastener into billet headlamp base (A). | |
3. | Install headlamp mounting plate (7) and triple clamp filler (8). Triple clamp filler must be installed with chamfered edge up. | |
4. | Secure triple clamp filler with chrome socket head cap screws (9). Tighten screws to 4.5-7.5 Nm (40-66 in-lbs). NOTE Avoid damage to electrical system. Be sure headlamp harness terminals plug into proper terminals of the bike wire harness. | |
5. | Connect headlamp harness male connector to female harness connector. | |
WARNING Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) | ||
6. | Install right side cover and maxi-fuse. Refer to MAXI-FUSE in Service Manual. | |
7. | Install windshield (if equipped). Refer to appropriate Instruction Sheet for procedures. |
1. | Verify correct front and rear tire pressure. See TIRES AND WHEELS in Service Manual. | |
2. | Place motorcycle on level floor (or pavement) in an area with minimum light. | |
3. | See Figure 4. Position motorcycle 7.6 m (25 ft) away from a screen or wall. Measure the vertical distance from center of headlamp to floor, and draw a horizontal line on screen or wall at same height above floor. | Figure 4. Headlamp Alignment |
4. | Load vehicle with rider, passenger (if normally present) and any cargo. Weight will compress vehicle suspension slightly. | |
5. | Stand motorcycle upright with both tires on floor and front wheel held in straight alignment (direct forward). | |
6. | See Figure 5. Turn ignition switch ON. Set handlebar headlamp switch to HI beam position. | Figure 5. Headlamp Switch |
7. | Check light beam for alignment. a. The main, which is a broad, flat pattern of light, should be centered equally above and below the horizontal line. b. The main beam of light should also be directed straight ahead. Properly adjusted headlamps project an equal area of light to right an left of center. c. Adjust headlamp if necessary. |
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
---|---|---|---|---|---|---|
1 | Ring, adapter | 67769-93 | 7 | Mounting plate, headlamp | 68231-05 | |
2 | Wire harness, headlamp | 68529-05 | 8 | Filler, triple clamp | 68243-05 | |
3 | Pin, terminal, 820-16 AWG (4) | 73190-96 | 9 | Screw, socket head cap, smooth M8 x 1.25 x 20 mm lg, chrome (2) | 94020-03 | |
4 | Housing, socket 4-place | 73104-96BK | A | Shell, billet headlamp | Not Part of Kit | |
5 | Mounting plate, bottom | 68232-05 | B | Screw, headlamp base | Not Part of Kit | |
6 | Spacer, billet headlamp mount | 68539-05 |