VRSC SADDLEBAG KITS

J039172014-03-04

GENERAL

Kit Number

91136-07A, 91401-06, 91441-06

Models

For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Kit Contents

See Figure 3 and Table 1.

WARNING

Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)

NOTE

Maximum saddlebag weight capacity is 3.2 Kg (7 lbs).

Additional Parts Required

A Saddlebag Mounting Hardware Kit is required for proper installation of this kit. See your Harley-Davidson dealer.

INSTALLATION

Saddlebag Mounting Hardware

Install the saddlebag mounting hardware following the instructions in that kit.

Attach Saddlebag

See Figure 1. Prior to attaching saddlebags, verify that the locking pin (1) is tightened to 5.6 Nm (50 in-lbs).

Hang hooks (2) on saddlebag over the release/attach assembly verifying that the isolator pad (3) locates between the hooks.

Verify that the locking pin (1) locates in the hole of the release mechanism (4).

a. Push in on the bottom of the saddlebag until it locks into place. If it will not lock, remove saddlebag. Loosen the locking pin nut, back out pin one turn, and retighten.

b. Repeat Steps 1-3, as necessary, until saddlebag locks properly into place.

1	Locking pin
2	Hook
3	Isolator pad
4	Release mechanism
5	Release pin

Figure 1. Saddlebag Mounting Hardware

Release Saddlebag

WARNING

Do not operate motorcycle without saddlebags attached unless the saddlebag support bracket is also removed. The support bracket obscures stock reflectors. Low visibility of rider can result in death or serious injury. (00425e)

See Figure 1. Press in on the release pin (5), tilt the bottom of the saddlebag outward, and lift it up and away.

Install Reflectors

WARNING

Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)

Adhesive Reflectors

Domestic models:

See Figure 2. Position reflector on flat panel on side of saddlebag.

1	Adhesive reflector
2	Saddlebag

Figure 2. Adhesive Reflectors

Using soapy water, clean the surface where reflector will be installed.

Allow the surface to dry completely before continuing.

Remove adhesive backing from reflector and install on saddlebag.

While holding from behind, apply pressure to entire reflector to promote adhesion.

Repeat for opposite side.

HDI models: Side reflector is not required and there is no amber reflector provided in this kit. For these models, discard the red reflector.

Install Opposite Saddlebag

After completing the installation for one side of the motorcycle, repeat the same tasks to install the saddlebag on the opposite side.

SADDLEBAG OPERATION AND CARE

Opening Saddlebag

To open saddlebag, first disengage the snap or hook and loop at the rear of the saddlebag, then pull the tabs of the two zippers to the front of the saddlebag and lift the lid.

Closing Saddlebag

To close the saddlebag, pull the tabs of the two zippers towards the rear of the saddlebag, and engage the snap or hook and loop at the rear.

Care of Cloth

Avoid exposure to transmission fluid.

Care of Snaps

The snaps on the front and rear of the saddlebags will periodically need to be oiled.

Apply a drop of motor oil into the female side of the snap, being careful not to get any oil on the cloth.

Repeat every 30 to 60 days, or whenever snaps become noticeably more difficult to engage or disengage.

SERVICE PARTS

Figure 3. Service Parts: VRSC Saddlebag Kits

Table 1. Service Parts: VRSC Saddlebag Kits

Kit	Item	Description (Quantity)	Part Number
91401-06	1	Saddlebag, right	91206-06B
	2	Saddlebag, left	91205-06B
	3	Rubber insulator pads	91214-06
	4	Reflector, right (adhesive)	59288-92
	5	Reflector, left (adhesive)	59287-92
91441-06	1	Saddlebag, right	91331-06
	2	Saddlebag, left	91332-06
	3	Rubber insulator pads	91214-06
	4	Reflector, right (adhesive)	59288-92
	5	Reflector, left (adhesive)	59287-92
91136-07A	1	Saddlebag, right	91152-07A
	2	Saddlebag, left	91158-07A
	3	Rubber insulator pads	91214-06
	4	Reflector, right (adhesive)	59288-92
	5	Reflector, left (adhesive)	59287-92