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FAT BOY DETACHABLE SADDLEBAGS
J044092016-09-30
GENERAL
Kit Number
88306-07A, 90200616A
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
All models require separate purchase of Rear Directional Relocation Kit (Part No. 69929-07).
Models equipped with Detachable Accessories require separate purchase of Docking Hardware Kit (Part No. 88256-07).
Models without Detachable Accessories require separate purchase of Docking Hardware Kit (Part No. 53932-03).
Models equipped with Rigid Accessories require separate purchase of Docking Hardware Kit (Part No. 88298-07).
Loctite® 243 (Blue) Threadlocker and Sealant (Part No. 99642-97).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 8 and Table 1.
NOTE
Maximum saddlebag weight capacity is 10 pounds (4.5 Kg.).
WARNING
Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
INSTALLATION
Install Turn Signal Relocation Kit
  1. Install the turn signal relocation kit using the instruction sheet provided in that kit.
Docking Point Installation
  1. Refer to the instructions included with the Docking Hardware Kit.
Install Rear Docking Adapter
NOTE
This procedure only applies to models not equipped with detachable accessories.
1. See Figure 1. Insert rear docking adapter (1) into holes in saddlebag bracket and hold into place.
2. Install rear docking adapter using screw (2) and nut (3). Tighten snugly.
3. Repeat for other saddlebag.
1Rear docking adapter
2Screw
3Nut
Figure 1. Install Rear Docking Adapter
1Acorn nut
2Lockwasher
3Forward docking point (right side)
4Spacer (thick)
5TORX socket screw, 5/16-18 x 1-5/8 inch
6Lower right support bracket
7TORX socket screw, 5/16-18 x 1-3/8 inch
8Lockwasher
9Lower docking point (left side)
10Spacer (thin)
11Lower left support bracket
Figure 2. Support Bracket Assemblies (2007 model year)
Assemble Saddlebag Right Lower Support Bracket - 2007 Models
1. See Figure 2. Install the 1-5/8 inch hex socket screw (5) through backside of right lower bracket (6) and stack the following parts in order from the bracket out; spacer (4), forward docking point (3), lockwasher (2) and acorn nut (1).
2. Apply two or three drops of Loctite to screw threads.
3. Tighten screw to:
Torque: 16.3–24.4 N·m (12–18 ft-lbs)
Assemble Saddlebag Left Lower Support Bracket - 2007 Models
4. See Figure 2. Using the 1-3/8 inch TORX® socket screw (7) stack the following parts in order; lockwasher (8), lower docking point (9), spacer (10) and assemble to bracket (11).
5. Apply two or three drops of Loctite to screw threads.
6. Tighten screw to:
Torque: 16.3–24.4 N·m (12–18 ft-lbs)
1Acorn nut
2Lockwasher
3Forward docking point (right side)
4TORX socket screw, 5/16-18 x 1-1/2 inch
5Lower right support bracket
6TORX socket screw, 5/16-18 x 1-3/8 inch
7Lockwasher
8Lower docking point (left side)
9Lower left support bracket
Figure 3. Support Bracket Assemblies (2008 model year)
Assemble Saddlebag Right Lower Support Bracket - 2008 and Later Models
NOTE
2008 models do not use the spacers provided.
1. See Figure 3. Using the 1-1/2 inch TORX socket screw (4) stack the following parts in order; through backside of right lower bracket (5), docking point (3), lockwasher (2) and acorn nut (1).
2. Apply two or three drops of Loctite to screw threads.
3. Tighten screw to:
Torque: 16.3–24.4 N·m (12–18 ft-lbs)
Assemble Saddlebag Left Lower Support Bracket - 2008 and Later Models
4. See Figure 3. Using the 1-3/8 inch TORX socket screw (6) stack the following parts in order; lockwasher (7), lower docking point (8), and assemble to bracket (9).
5. Apply two or three drops of Loctite to screw threads.
6. Tighten screw to:
Torque: 16.3–24.4 N·m (12–18 ft-lbs)
Install Lower Support Brackets
NOTE
The lower support brackets will be tightened to specific torques after the brackets are installed and all saddlebag supports are aligned.
The saddlebag installation procedure below must be performed immediately following Step 3 to prevent the Loctite from curing before the brackets are tightened to the specified torque.
1Ring retainer
2Clevis pin
3Spring washer
4Footrest support
5Footrest
6Screw
7Lower right support bracket assembly
8External tooth washer
Figure 4. Lower Right Support Bracket Assembly
1Retaining ring
2Clevis pin
3Spring washer
4Footrest support
5Footrest
6Screw
7Lower left support bracket assembly
8External tooth washer
Figure 5. Lower Left Support Bracket Assembly
1. See Figure 4. On the right side of the motorcycle remove the passenger footrest (5) retaining ring (1), clevis pin (2) and spring washer (3).
2. Remove screw (6) from the frame and footrest support (4) and place the lower right support assembly and lockwasher to the footrest tab on the frame. Apply Loctite and install the footrest support and screw. Tighten the screw so that the bracket can be repositioned if necessary. Do not install the footrest at this time.
3. See Figure 5. On the left side of the motorcycle repeat the footrest removal procedure and install the left support assembly pointing to the rear of the motorcycle. Tighten the screw (6) so that the bracket can be repositioned if necessary.
Install Saddlebag Lower Support Arms
  1. See Figure 6. Install left side lower support arm to saddlebag. Apply Loctite 243 - Blue to threads of screws (2). Loosely install lower support arm (1) on saddlebag using screws (2), lockwashers (3) and plain washers (4). The lower arm (1) mounts on the outside of the back of the saddlebag. The hardware mounts to the arm from inside the saddlebag.
  2. Hand tighten screws (2).They will be fully tightened during saddlebag installation.
  3. Repeat lower support arm assembly for the right side saddlebag.
1Lower support arm
2Screw
3Lockwasher
4Flat washer
Figure 6. Lower Support Arm Install
Saddlebag Installation
1. Open the saddlebag.
2. See Figure 7. From the inside of the saddlebag pull and rotate the knob (1) and the latch pin (2) will release the bracket lock.
1Knob
2Latch pin
Figure 7. Saddlebag Knob and Latch
3. With the bag tipped forward and swing the large diameter of the keyhole end of the lower support arm over the lower docking point. Swing the body of the bag down so that the outer docking points on the strut cover slide into the slots of the bracket on the back of the bag.
4. Slide the bag forward on the motorcycle making sure that it is fully seated into all three docking points.
5. With the bag as far forward as possible, rotate the knob 1/4 turn. If the bag is seated properly, the knob should pop back in. Look behind the bag and make sure that the latch is in the closed position.
6. Rotate the support bracket so that the lower docking point is fully seated into the smaller diameter of the lower support bracket. Tighten the bracket mounting bolt:
Torque: 102–115 N·m (75–85 ft-lbs)
7. If adjusting the support bracket in Step 6 causes the bag or lower support arm to be lifted or pushed down, loosen the three screws holding the lower support arm to the saddlebag and adjust the arm forward or back as needed.
8. Tighten the three support arm screws:
Torque: 7–10 N·m (60–90 in-lbs) saddlebag support arms
9. Repeat for the other side.
Reflector Installation
WARNING
Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)
  1. See Figure 8 and Table 1. Position reflector mount (30) in center of saddlebag between straps.
  2. Mark holes on saddlebag with pen (or other appropriate tool).
  3. Using soapy water or isopropyl alcohol, clean the surface of the reflector mount (30) where reflector (29) will be installed.
  4. Allow the surface to dry completely before continuing.
  5. Remove adhesive from back of reflector and install on reflector mount. Apply pressure to reflector for at least one minute.
  6. Using appropriate tool, make two 3/16 inch holes in saddlebag at locations marked in Step 2.
  7. Install reflector mount (30) on saddlebag using two pushnuts (31). The pushnuts are installed from inside the saddlebag.
  8. Let the adhesive cure for at least 24 hours at no less than 16 °C (60" F).
  9. Repeat for the other saddlebag.
SERVICE PARTS
Figure 8. Service Parts: Detachable Saddlebags
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Saddlebag, right (for kit 88306-07)
88307-07
Saddlebag, right (for kit 90200616)
90200617
2
Saddlebag, left (for kit 88306-07)
88308-07
Saddlebag, left (for kit 90200616)
90200618
3
Kit, support arm, lower right
(includes items 4-7)
88329-07
4
  • Support arm, lower right
Not Sold Separately
5
  • Screw, hex socket button head (3)
4359
6
  • Washer, plain, type A (3)
6333
7
  • Lockwasher, spring (3)
7041
8
Kit, support arm, lower left
(includes items 9-12)
88330-07
9
  • Support arm, lower left
Not Sold Separately
10
  • Screw, hex socket button head (3)
4359
11
  • Washer, plain, type A (3)
6333
12
  • Lockwasher, spring (3)
7041
13
Support bracket, right
90200708
14
Lockwasher, spring (2)
6792
15
Screw, TORX socket, button head 5/16-18 x 1-1/2 inch (2008 only)
4784
16
Nut, acorn
94006-90T
17
Washer, external tooth (2)
7145W
18
Support bracket, left
88300-07
19
Nut, nylock #10 (2)
7624
20
Adapter, rear docking (2)
88251-07
21
Screw, #10 x 0.62, (2)
4620
22
Screw, TORX socket, button head. 5/16-18 x 1-3/8 inch
4187
23
Spacer, 0.192 inch, left side (2007 only)
6571
24
Spacer, 0.241 inch, right side (2007 only)
6468
25
Screw, hex button head, 5/16-18 x 1-5/8 inch (2007 only)
4120
26
Docking point, thin
88229-07
27
Docking point, thick
53683-96
28
Kit, reflector (2),
(includes items 29-31)
59480-04A
29
  • Reflector, red
59270-10
30
  • Mount, reflector
Not Sold Separately
31
  • Pushnut (2)
8126A
32
Kit, leather care (not shown)
Not Sold Separately
33
Chrome buckle with male clip
88295-07
34
Kit, Latch Spring
(includes items 35-43)
88257-07B
35
  • O-ring, square (2)
11900007
36
  • Pin (2)
Not Sold Separately
37
  • Knob, Latch (2)
Not Sold Separately
38
  • Spacer, tube (2)
Not Sold Separately
39
  • Spring, Compression (2)
Not Sold Separately
40
  • Latch (2)
Not Sold Separately
41
  • Set-screw, #10-24 x 1/4 in.
10200139
42
  • Label, lock/unlock, left
Not Sold Separately
43
  • Label, lock/unlock, right
Not Sold Separately