FXCWC and FXCW DETACHABLE SADDLEBAG KIT
J044262007-08-21
GENERAL
Kit Number
90240-08
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Required Parts
Separate purchase of a Saddlebag Support Structure Kit (90222-08) is required.
Separate purchase of one of the following hardware kits is required:
Table 1. Installation Hardware Kits
Kit Part Number | Models |
|---|---|
90313-08 | FXCWC |
90233-08 | FXCW with Touring System Strut Kit (part number 53935-08) installed |
90245-08 | All other FXCW models |
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
WARNINGDo not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)
NOTE
Maximum saddlebag weight capacity is 10 pounds (4.5 Kg.)
INSTALLATION
| 1. | For FXCWC and FXCW Models with Passenger Footpegs Installed: Remove passenger footpeg and footpeg support following the instructions in the appropriate Service Manual or Installation Kit. | |||||||||
| 2. | For All Models: See Figure 4. Install saddlebag support (5) to saddlebag (2) with flange nuts (6). Tighten nuts hand-tight at this time. Repeat for saddlebag support (7) and saddlebag (1). Install rubber isolator tape (9) on saddlebag support as shown. | |||||||||
| 3. | See Figure 3. For FXCWC and FXCW Models with Touring System Strut Kit: Install saddlebag upper mounting bracket with TORX® screws (1) and spacer (2). Tighten screws to 41–48 N·m (30–35 ft-lbs), loosen and then tighten both to 52–57 N·m (38–42 ft-lbs). For FXCW Models without Touring System Strut Kit: Remove OE (original equipment) frame cap (15) from frame. Install saddlebag upper mounting bracket with TORX screws (1), spacer (2) and spacer (14). Tighten screws to 41–48 N·m (30–35 ft-lbs), loosen and then tighten both to 52–57 N·m (38–42 ft-lbs). | |||||||||
| 4. | For FXCWC and FXCW Models without Touring System Strut Kit: Install spacer (9), mini docking point (8), washer (7) and TORX screw (1) to the saddlebag support structure in the tapped hole. Tighten screw to 47–61 N·m (35–45 ft-lbs). For FXCW Models with Touring System Strut Kit: Install spacer (13) between frame and support strut (10), install spacer (9), mini docking point (8), washer (7) and TORX screw (1) to the saddlebag support structure. Tighten screw to 47–61 N·m (35–45 ft-lbs). | |||||||||
| 5. | See Figure 1. Install saddlebag assembly (2) to the saddlebag support structure by inserting the structure rod into the mounting sleeve (4) while lifting the saddlebag lever (1) and positioning the keyhole slot of the saddlebag support (figure 3 item 12) over the docking point (figure 3 item 8). Slide the saddlebag forward until the tongue (3) is centered in the striker keeper (figure 3 item 11), release the lever. | |||||||||
| 6. | Verify that the saddlebag support is seated in the docking point (8) groove and the tongue is fully engage in the striker keeper. NOTE See Figure 3. If necessary, the striker keeper (11) screws can be loosened and adjusted for better alignment. Tighten securely after adjustment. | |||||||||
| 7. | See Figure 4. Once proper alignment of saddlebag assembly has been achieved, tighten flange nuts (6) to 7–11 N·m (60–96 in-lbs). If necessary, mark the position of the assembly and remove the saddlebag to tighten the flange nuts. | |||||||||
| 8. | If removed, install saddlebag assembly following Steps 5 and 6. | |||||||||
| 9. | For Models with Passenger Footpegs: See Figure 3. Install passenger footpeg in saddlebag support structure hole with screw (3), washer (4), lockwasher (5) and nut (6). Tighten screw to 47–61 N·m (35–45 ft-lbs). | |||||||||
| 10. | Repeat Steps 1 through 9 for the other side. | 
Figure 1. Saddlebag Assembly |
Install Reflector
| 1. | Remove license plate from bracket. NOTE Certain HDI installations require the reflectors to be installed with the reflectors in the up position. | |||
| 2. | See Figure 2. Install reflector relocation brackets (1) with license plate using license plate hardware. | |||
| 3. | Remove the paper backing from the reflector. Center the reflector on the bracket and when perfectly aligned, press reflector firmly onto the bracket. | 
Figure 2. Install Reflectors - Reflectors in the Down Position |
Detaching the Saddlebag
- See Figure 1. Lift the saddlebag lever (1) while sliding the saddlebag assembly (2) rearward.
- Pull the saddlebag assembly off of the docking points.
- To reattach: Follow Step 5 and 6 under INSTALLATION.
| 1 | Screw, TORX (6) |
| 2 | Spacer (4) |
| 3 | Socket head screw (2) (for models with passenger footpegs) |
| 4 | Washer (2) (for models with passenger footpegs) |
| 5 | Lockwasher (2) (for models with passenger footpegs) |
| 6 | Nut (2) (for models with passenger footpegs) |
| 7 | Flat washer (2) |
| 8 | Mini docking point (2) (from saddlebag kit) |
| 9 | Spacer, docking point (2) |
| 10 | Saddlebag support structure kit (part number 90222-08) (right side shown) |
| 11 | Striker keeper |
| 12 | Keyhole slot of saddlebag support (from saddlebag kit) |
| 13 | Spacer (2) (for FXCW with Touring System Strut Kit only) |
| 14 | Spacer, mounting bracket (2) (for all other FXCW models only) |
| 15 | Frame cap (on FXCW models only) |
| 16 | Frame |
Figure 3. Installing the Saddlebag Support Structure
Service Parts - Saddlebag Kit
Figure 4. Service Parts: FXCW and FXCWC Saddlebag Kit
Table 2. Service Parts: FXCW and FXCWC Saddlebag Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Saddlebag assembly, right | 90244-08 |
2 | Saddlebag assembly, left | 90243-08 |
3 | Reflector relocation kit | 59478-08 |
4 | Mini docking point (2) | 53967-06 |
5 | Saddlebag support, left | 90246-08 |
6 | Nut, flange (4) | 7716 |
7 | Saddlebag support, right | 90268-08 |
8 | Leather dressing kit (not shown) | Not Sold Separately |
9 | Rubber isolator tape | Not Sold Separately |
Available Service Kits | ||
Kit 90217-08 - Saddlebag Wear Items Kit | ||
Bushing (2) | Not Sold Separately | |
Rubber isolator (2) | Not Sold Separately | |
Rubber bumper (2) | Not Sold Separately | |
Kit 90218-08 - Saddlebag Latch Kit | ||
Screw, hex button head #8-32 x 0.75 inch (4) | Not Sold Separately | |
Washer (4) | 6192 | |
Lock nut, nylon insert (4) | Not Sold Separately | |
Spring, 0.52 diameter | Not Sold Separately | |
Latch slide | Not Sold Separately | |
Latch lever | Not Sold Separately | |
Kit 90494-08 - Saddlebag Support Wear Items Kit | ||
Screw, hex button head #10-32 x 0.75 inch | Not Sold Separately | |
Striker keeper, left | Not Sold Separately | |
Striker keeper, right | Not Sold Separately | |
Service Parts - Hardware Kits
Figure 5. Service Parts: FXCWC Hardware Installation Kit
Table 3. Service Parts: FXCWC Hardware Installation Kit
Item | Description | Part Number |
|---|---|---|
Kit Number 90313-08 | ||
1 | Screw, socket head hex (2) | 4032A |
2 | Washer (2) | 6701 |
3 | Lockwasher (2) | 7038 |
4 | Nut, hex (2) | 7783 |
5 | Screw, button head TORX (6) | Not Sold Separately |
6 | Spacer, upper structure (4) | Not Sold Separately |
7 | Washer, flat (2) | 94067-90T |
8 | Spacer, docking point (2) | Not Sold Separately |
Figure 6. FXCW with Touring System Strut Kit (part number 53935-08) Hardware Installation Kit
Table 4. Service Parts: FXCW with Touring System Strut Kit (part number 53935-08) Hardware Installation Kit
Item | Description | Part Number |
|---|---|---|
Kit Number 90233-08 | ||
1 | Screw, button head TORX (6) | Not Sold Separately |
2 | Spacer, upper structure (4) | Not Sold Separately |
3 | Washer, flat (2) | 94067-90T |
4 | Spacer, docking point (2) | Not Sold Separately |
5 | Spacer (2) | Not Sold Separately |
Figure 7. Service Parts: All Other FXCW Models Hardware Installation Kit
Table 5. Service Parts: All Other FXCW Models Hardware Installation Kit
Item | Description | Part Number |
|---|---|---|
Kit Number 90245-08 | ||
1 | Spacer, mounting upper bracket (2) | Not Sold Separately |
2 | Spacer, docking point (2) | Not Sold Separately |
3 | Washer (2) | 94067-90T |
4 | Screw, button head TORX (6) | Not Sold Separately |
5 | Spacer, upper structure (4) | Not Sold Separately |
Figure 8. Service Parts for Male Disconnect with Buckle
Table 6. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Male disconnect with buckle | 90372-08 |
Figure 9. Service Parts: FXCW/C Saddlebag Latch Kit
Table 7. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Button head capscrew, #8-32 x 3/4 in. (4) | Not Sold Separately |
2 | Plain washer (4) | 6192 |
3 | Locknut, #8-32 (4) | 8197 |
4 | Extension spring | Not Sold Separately |
5 | Saddlebag latch slide | Not Sold Separately |
6 | Saddlebag latch lever | Not Sold Separately |
Figure 10. Service Parts: FXCW/C Saddlebag Support Wear Items Kit
Table 8. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Button head capscrew, #10-32 x 3/4 in. (4) | Not Sold Separately |
2 | Saddlebag striker keeper, left | Not Sold Separately |
3 | Saddlebag striker keeper, right | Not Sold Separately |
Figure 11. Service Parts: Saddlebag Wear Items Kit
Table 9. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Bushing (2) | Not Sold Separately |
2 | Rubber isolator (2) | Not Sold Separately |
3 | Rubber bumper (2) | Not Sold Separately |