FLSTN SADDLEBAG GUARD KIT
J046452010-02-23
GENERAL
Kit Number
49360-08
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
REMOVAL
All Models
- If equipped with saddlebags, removal may ease installation. Follow the instructions in the appropriate Service Manual or Instruction Sheet.
- See Figure 1. Remove and discard the forwardmost fender support bolt (1). Repeat for the other side.
- See Figure 2. On the left side, remove the footrest support mounting bolt (1) and footrest support bracket assembly (2). Discard the mounting bolt.
2005 - 2006 Models
- Loosen the exhaust shields as necessary following the instructions in the appropriate Service Manual. Move as necessary for access.
- Loosen the exhaust header nuts following the instructions in the appropriate Service Manual.
- See Figure 3. Remove bolt (1) connecting the exhaust system (2) to the support bracket (3).
- See Figure 4. Remove the two rear muffler bracket bolts (1).
- See Figure 5. Move mufflers enough to access the rear bolt attaching the exhaust mounting bracket to the frame. Remove bolt (1) and discard.
2007 - Later Models
NOTE
On 2007 - later models, the frame tab (4) has a plug instead of a bolt (see Figure 6 , item 1).
- Remove plug and discard.
| 1 | Fender support bolt (discard) |
Figure 1. Remove Docking Hardware
| 1 | Footrest support mounting bolt |
| 2 | Footrest support bracket assembly |
Figure 2. Footrest Support Bracket Assembly
| 1 | Bolt |
| 2 | Exhaust system |
| 3 | Support bracket |
Figure 3. Exhaust System Support Bracket (2005 Models Shown)
| 1 | Rear muffler bracket bolts |
Figure 4. Rear Muffler Bracket Bolts (2005 Shown)
INSTALLATION
Right Side
| 1. | See Figure 7. Install upper screw (7) in the fender support. Tighten screw finger-tight. | |||||||||||||||||
| 2. | Install the lower screw (4 or 5) with the saddlebag guard, washer (9) and locknut (6) inside the frame. Tighten screw finger-tight. | |||||||||||||||||
| 3. | Tighten the upper screw to 41 N·m (30 ft-lbs). | |||||||||||||||||
| 4. | Tighten the lower screw to 54 N·m (40 ft-lbs). Tighten nut to 41 N·m (30 ft-lbs). | |||||||||||||||||
| 5. | 2005 - 2006 Models: a. Loosely install the exhaust header bolts. b. See Figure 4. Loosely install two rear muffler bracket bolts (1). c. See Figure 3. Loosely install bolt securing exhaust system (2) to support bracket (3). d. Tighten exhaust header bolts following the instructions in the appropriate Service Manual. e. Tighten support bracket bolt and rear muffler bracket bolts following the instructions in the appropriate Service Manual. f. Tighten exhaust shields following the instructions in the appropriate Service Manual. | |||||||||||||||||
| 6. | Install saddlebag (if removed) following the instructions in the appropriate Service Manual or Instruction Sheet. | 
Figure 5. Install Saddlebag Guard - Right Side Shown (2005 Models) 
Figure 6. Install Saddlebag Guard - Right Side Shown (2007-Later Models) |
Left Side
| 1. | Loosely install upper screw (7) through the saddlebag guard and the fender support. NOTE Spacer (8) must be installed with the chamfer facing out. | |
| 2. | See Figure 7. For 2005-2006 Models: Install lower screw (3) through the saddlebag guard, saddlebag guard spacer (8), footpeg support and the frame. Tighten to 41 N·m (30 ft-lbs). For 2007 and later Models: Install lower screw (10) through the saddlebag guard, footpeg support and the frame. Tighten to 41 N·m (30 ft-lbs). | |
| 3. | Tighten upper screw to 41 N·m (30 ft-lbs). NOTE If installing Saddlebag Kit (part number 53015-05B) the lower left saddlebag support may be attached by installing it over the guard's lower screw and tightening the flange nut (supplied in the kit) per the instructions in the Saddlebag Kit Instruction Sheet. | |
| 4. | Install saddlebag (if removed) following the instructions in the appropriate Service Manual or Instruction Sheet. |
SERVICE PARTS
Figure 7. Service Parts: Saddlebag Guard Kit
Table 1. Service Parts: FLSTN Saddlebag Guard Bar
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Saddlebag guard, right | 49361-08 |
2 | Saddlebag guard, left | 49362-08 |
3 | Screw, button head (2005-2006 models only) | 4154 |
4 | Screw, TORX 3/8-16 x 1.75 in. (2005-2006 models only) | 4896 |
5 | Screw, button head TORX, 0.375-16 x 1.5 in. (2007 and later models only) | 9460 |
6 | Locknut, nylon insert | 7778 |
7 | Screw, button head TORX, 0.375-16 x 1.5 in. (2) | 9460 |
8 | Spacer (for 2005-2006 models only) | 11859 |
9 | Washer, 3/8 in. | 94067-90T |
10 | Screw, button head TORX (2007 and later models only) | 4203 |
Items mentioned in text, but not included in kit: | ||
A | Flange nut (from Saddlebag Kit part number 53015-05B) | |