CHOPPED FENDER LUGGAGE RACK
J048972011-05-27
GENERAL
Kit Numbers
54250-10 (black)
50300040 (chrome)
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Required Additional Parts
If installing a detachable accessory, separate purchase of two Docking Points (53686-96A) are required for proper installation of this kit. See a Harley-Davidson dealer.
Separate purchase of LOCTITE® 243 Threadlocker and Sealant - Blue (99642-97) is required for proper installation of this kit. See a Harley-Davidson dealer.
WARNINGRider and passenger safety depend upon the correct installation of this kit.
If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation.
Improper installation of this kit could result in death or serious injury. (00308b)
WARNINGDo not exceed luggage rack weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00373a)
NOTE
Maximum luggage rack weight capacity is 4.5 kg (10 lb).
REMOVAL
- See Figure 1. Remove stock hardware from the fender mounting hole (1).
- Remove and discard the stock fender support screws (2).
INSTALLATION
| 1. | See Figure 1. Remove the adhesive backing from the protective tape (3). Align and install the tape on the fender around the fender mounting hole (1). | |
| 2. | Loosely install fender support screws (8), washers (7), luggage rack (6) and washer (5). NOTE If installing a passenger pillion, do not install washer (10). | |
| 3. | Position the spacer (4) over the protective tape and align with the mounting hole. Install with the concave side of the spacer against the fender. Install washer (10) and alignment spacer (11). Be sure the alignment spacer is aligned with the ID of the spacer (4) and washer (10). | |
| 4. | Apply Loctite 243 to threads of mounting screw (12). | |
| 5. | Position the seat tab retainer (9) under the fender and above the fender bracket (14) and install the luggage rack mounting bolt (12) and flat washer (13) through the rack, alignment spacer (11), washer (10), spacer (4), fender mounting hole (1), seat tab retainer (9) and into fender bracket (14). Tighten the bolt to 16.3 N·m (144 in-lbs). NOTE If the rack is being installed with a detachable docking point kit, replace washer (7) and bolt (8) with two docking points (53686-96A - purchased separately) and the bolt from the detachable docking point kit. | |
| 6. | Apply Loctite 243 to threads of mounting screw (8). Install fender support screws (8), washers (7), luggage rack (6) and washer (5). Tighten to 20 N·m (15 ft-lbs). |
| 1 | Fender mounting hole |
| 2 | Stock fender support screw (2) |
| 3 | Protective tape |
| 4 | Spacer |
| 5 | Washer (2) |
| 6 | Luggage rack |
| 7 | Washer (2) |
| 8 | Fender support screw (2) |
| 9 | Seat tab retainer |
| 10 | Washer |
| 11 | Alignment spacer |
| 12 | Luggage rack mounting screw |
| 13 | Washer |
| 14 | Fender bracket |
Figure 1. Install Chopped Fender Luggage Rack
SERVICE PARTS
Figure 2. Service Parts: Chopped Fender Luggage Rack
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Luggage rack | Not Sold Separately |
2 | Cap screw, 5/16-18 x 1.50 inch | 3140 |
3 | Spacer | 5840 |
4 | Washer | 6101 |
5 | Washer, 0.125 inch thick (2) | 6109 |
6 | Washer, 0.60 inch thick (2) | 6874 |
7 | Spacer (included in kit 91800009) | Not Sold Separately |
8 | Retainer, seat tab (included in kit 91800009) | Not Sold Separately |
9 | Tape, protective (included in kit 91800009) | Not Sold Separately |
10 | Screw | 94595-98 |
11 | Washer, 0.134 inch thick | 6397B |
12 | Service Kit | 91800009 |