TOUR-PAK INSTALLATION KIT
J049672009-05-22
GENERAL
Kit Number
54144-10
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Proper installation of this kit requires Loctite® 243 Threadlocker and Sealant - Blue (99642-97) and a silicone sealant.
Separate purchase of a Tour-Pak® is required. See a Harley-Davidson dealer.
NOTE
See the warning label in the Tour-Pak for the weight limitations of that Tour-Pak.
INSTALLATION
| 1. | See Figure 1. Remove screws (3), washers (2) and chrome body trim (1) from the top of the trunk. | |
| 2. | See Figure 2. Set the upper bracket (1) on top of the trunk, orienting the bosses of the bracket with the mounting holes. | |
| 3. | Install the bracket to the trunk as follows: a. Apply silicone sealant around the holes on one side of one of the lower support brackets (2). The silicone sealant should be approximately 13 mm (0.5 in) wide around each hole. b. Apply a liberal amount of Loctite 243 (blue) to the threads of each screw (3). c. Align the lower support mounting holes and install six of the screws through the upper bracket, trunk top and into the lower support mounting bracket. d. Repeat Steps a through c for the other support bracket. e. Tighten screws to 6.77–9.49 N·m (60–84 in-lbs). NOTE The remaining four screws (3) are for mounting the Tour-Pak (purchased separately) to the upper mounting bracket. |
| 1 | Chrome body trim (2) |
| 2 | Washer (6) |
| 3 | Screw (6) |
Figure 1. Remove Chrome Body Trim
SERVICE PARTS
Figure 2. Service Parts: Tour-Pak Installation Kit
Table 1. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Upper mounting bracket | Not Sold Separately |
2 | Lower support bracket (2) | Not Sold Separately |
3 | Screw, socket head cap screw (10) | 926 |