1. | Remove radio antenna. Do not remove mounting stud. | |||||||||||||
2. | Models with CB: Remove CB antenna. Models without CB: Remove hole plug from upper right accent rail mounting location on Tour-Pak®. | |||||||||||||
3. | See Figure 3. Place lower mount bushings (5) over the lower mounts of accent rail. | |||||||||||||
4. | Models with CB: See Figure 2. Install accent rail over radio and CB antenna studs. Models without CB: Install accent rail over radio antenna stud. Secure accent rail with screw ( Figure 3 , item 2). Do not tighten. | |||||||||||||
5. | Verify that the accent rail fits properly. | |||||||||||||
6. | Place a strip of masking tape on the Tour-Pak where the lower mounts rest. The tape prevents damage to painted surfaces when drilling. | |||||||||||||
7. | Remove accent rail from Tour-Pak. |
Figure 1. Drill Point Template
Figure 2. Accent Rail Installation | ||||||||||||
8. | Drill mounting holes in Tour-Pak. a. Open Tour-Pak. b. Models with Tour-Pak liner: See Figure 1. Move Tour-Pak liner (3) away from rear corner of Tour-Pak wall. c. See Figure 1. Install drill template (1) over the light mounting screws (2). Mark the center of the drill point. d. Drill a 7.14 mm (9/32 in) hole perpendicular to the Tour-Pak wall at the drill point. e. Repeat procedure for opposite side. | |||||||||||||
9. | Remove masking tape from Tour-Pak. | |||||||||||||
10. | Models with CB: See Figure 3. Install accent rail over antenna studs. Install bushing (4) over each stud. Secure with radio antenna and CB antenna. Do not tighten. Models without CB: See Figure 3. Install accent rail over radio antenna stud. Secure accent rail with screw (2). Do not tighten. a. Install accent rail over radio antenna stud. b. Secure the opposite end of the accent rail with bushing (4) and screw (2). Do not tighten. c. Install bushing (4) on radio antenna stud. d. Install radio antenna. Do not tighten. | |||||||||||||
11. | Install two screws (3) to secure accent rail lower mounts. Tighten to 4.5–5.6 N·m (40–50 in-lbs). | |||||||||||||
12. | Models with CB: Hand tighten radio antenna. Hand tighten CB antenna. Models without CB: Hand tighten radio antenna. Tighten screw (2) to 3.4 N·m (30 in-lbs). |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Accent rail | Not Sold Separately |
2 | Screw, button head | 40643-05 |
3 | Screw, button head | 94407-94T |
4 | Bushing (2) | 11000056 |
5 | Bushing, lower mount (2) | 11000057 |
6 | Drill template | Not Sold Separately |