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UPPER FORK SLIDER COVERS
J057812018-01-16
GENERAL
Kit Number
45600031, 45600032, 45800133, 45800134, 45800135
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 1 and Table 1.
REMOVAL
  1. See the service manual and follow the front fork removal procedures.
  2. Remove the two original equipment (OE) fork cover screws. Save screws for installation.
  3. Slide the OE fork cover off the front forks.
INSTALLATION
See Figure 1. The Fork Tube Covers included in this kit install in the same manner as the original equipment parts. Refer to the service manual for proper installation procedures.
1. Apply threadlocker to threads of screws.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
2. Install the new fork tube cover and two screws on the front fork. Tighten.
Torque: 2.7–4.1 N·m (24–36 in-lbs) fork cover
3. Follow the installation instructions to install and adjust the front forks.
NOTE
  • Verify that there is no contact made between the tube covers and the fender when the suspension is fully compressed. It is recommended that a Harley-Davidson dealer perform this check.
  • For models with a chrome skirt, verify there is clearance between skirt and new fork covers.
SERVICE PARTS
Figure 1. Service Parts: Fork Tube Covers (Edge Cut Shown)
Table 1. Service Parts: Fork Tube Covers
Item
Description (Quantity)
Part Number
1
Fork tube covers, upper, chrome (2)
45600034
Fork tube covers, upper, edge cut (2)
45600033
Fork tube covers, lower, chrome (2)
45800133
Fork tube covers, lower, gloss black (2)
45800134
Fork tube covers, lower, aluminum (2)
45800135