Rocker Switch Caps
Remove
1. Remove handlebar switch housing.
2. Remove switch cap.
NOTE
There are small pins and springs under some caps. Springs and pins could be lost during cap removal or installation.
a. See Figure 1. Carefully pry switch cap up off pin (2) on side of switch.
b. Pry switch cap up and away from pin (3) on opposite side.
Install
1. Install switch cap.
a. Place cap onto switch, angling hole over pin (4).
b. Carefully press switch cap down onto opposite pin (5), rocking cap until snapping into place.
2. Verify proper operation.
3. Install switch housing.
1Switch cap installed correctly
2Switch cap removal from shaft
3Switch cap removal from pivot pin
4Switch cap installation on to pivot pin
5Switch cap installation onto shaft
Figure 1. Switch Cap Removal and Replacement
Cruise Switch Cap
Remove
1. See Figure 2. Remove cap.
a. Remove clip (2).
b. Remove cap (1).
Install
1. Install cap.
a. Install cap.
b. Install clip.
c. Verify cap is secure.
1Cap
2Clip
Figure 2. Cruise Switch Cap
Toggle and Joystick Caps
Remove
1. Grasp with pliers and pull cap straight off, discard.
NOTE
Removal will destroy cap.
Install
1. Push new cap straight on with finger.