Table 1. Engine: Twin Cam 103
ITEM | SPECIFICATION | |
|---|---|---|
Number of cylinders | 2 | |
Type | 4-cycle, 45 degree V-Type, air-cooled | |
Compression ratio | 9.6:1 | |
Bore | 3.875 in | 98.42 mm |
Stroke | 4.38 in | 111.3 mm |
Displacement | 103.0 in3 | 1690 cm3 |
Lubrication system | Pressurized, dry sump with oil cooler | |
Table 2. Electrical
COMPONENT | SPECIFICATION | |
|---|---|---|
Ignition timing | Not adjustable | |
Battery | 12 volt, 28 amp-hr, 405 CCA sealed and maintenance free | |
Charging system | Three-phase, 50-amp system (585W @ 13V, 2000 rpm, 650W max power @ 13V) | |
Spark plug type | HD-6R12 | |
Spark plug size | 12 mm | |
Spark plug gap | 0.038-0.043 in. | 0.97-1.09 mm |
Spark plug torque | 12-18 ft-lbs | 16.3-24.4 Nm |
Table 3. Transmission
TRANSMISSION | SPECIFICATION |
|---|---|
Type | Constant mesh, foot shift |
Speeds | 6 forward |
NOTE
Specifications in this publication may not match those of official certification in some markets due to timing of publication printing, variance in testing methods, and/or vehicle differences. Customers seeking officially recognized regulatory specifications for their vehicle should refer to certification documents and/or contact their respective dealer or distributor.
Table 4. Sprocket Teeth
DRIVE | ITEM | NUMBER OF TEETH |
|---|---|---|
Primary | Engine | 34 |
Clutch | 46 | |
Final | Transmission | 30 |
Rear wheel | 70 |
Table 5. Overall Drive Ratios
GEAR | RATIO |
|---|---|
1st Gear | 10.537 |
2nd Gear | 7.303 |
3rd Gear | 5.425 |
4th Gear | 4.393 |
5th Gear | 3.742 |
6th Gear | 3.157 |
Table 6. Capacities
ITEM | U.S. | L |
|---|---|---|
Fuel tank (total) | 6.0 gal | 22.7 |
Low fuel warning light on | 1.0 gal | 3.8 |
Engine oil with filter * | 4.00 qt | 3.79 |
Transmission ** (approximate) | 1.00 qt | 0.95 |
Primary chaincase (approximate) | 1.40 qt | 1.32 |
* When refilling, initially add 2.84 L (3.0 qt) and add as needed to bring level within specification.
** When refilling, initially add 0.83 L (28 fl oz) and add as needed to bring level within specification.
| ||
WARNINGDo not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f)
- GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the rider, passenger and cargo that can be safely carried.
- GAWR is the maximum amount of weight that can be safely carried on each axle.
- The GVWR and GAWR are shown on the information label, located on the frame down tube.
NOTE
The maximum additional weight allowed on the motorcycle equals the Gross Vehicle Weight Rating (GVWR) minus the running weight. For example, a motorcycle with GVWR of 544 kg (1,200 lb) having a running weight of 363 kg (800 lb), would allow a maximum of an additional 181 kg (400 lb) combined weight of the rider, passenger, riding gear, cargo and installed accessories.
Table 7. Weights
ITEM | ||
|---|---|---|
LB | KG | |
Running weight* | 1191 | 540.2 |
Maximum added weight allowed** | 509 | 230.9 |
GVWR | 1700 | 771.1 |
GAWR front | 500 | 226.8 |
GAWR rear | 1200 | 544.3 |
* The total weight of the motorcycle as delivered with all oil/fluids and approximately 90% of fuel. ** The sum total weight of the rider, passenger, cargo, riding gear and any accessories cannot exceed this weight. | ||
Table 8. Dimensions
ITEM | ||
|---|---|---|
IN | MM | |
Length | 105.8 | 2687 |
Overall Width | 54.7 | 1389 |
Overall Height | 59.3 | 1506 |
Wheelbase | 66.6 | 1692 |
Ground clearance | 4.7 | 119 |
Saddle height* | 27.1 | 688 |
*With 81.7 kg (180 lb) rider on seat. | ||
Table 9. Bulb Chart
LAMP (ALL LAMPS 12 VOLT) | BULBS REQUIRED | CURRENT DRAW AMPERAGE | HARLEY-DAVIDSON PART NUMBER | |
|---|---|---|---|---|
Headlamp | 1 | 4.58/5.0 | 68329-03 | |
Tail/stop/rear turn signal lamp | 2 | 0.59/2.10 | 68167-04 | |
Front turn signal lamp | 2 | 0.59/2.25 | 69331-02 | |
Tour-Pak tail/stop lamps | 2 | 0.59/2.10 | 68168-89A | |
Fender tip lamps | 1 | 0.30 | 68193-95 | |
Auxiliary lamps | 2 | 2.1 | 68453-05 | |
Instrument panel lamps* | High beam indicator | Instrument panel is illuminated with LEDs. Replace entire assembly upon
failure. | ||
Oil pressure indicator | ||||
Neutral indicator | ||||
Turn signal indicator | ||||
License plate lamp | 2 | 0.35 | 52441-95 | |
Reverse enable lamp* | Illuminated with an LED. Replace entire assembly upon failure. | |||
Tour-Pak side lamps* | Illuminated with an LED. Replace entire assembly upon failure. | |||
Gauge lamps | Speedometer | N/A | N/A | N/A |
Tachometer | N/A | N/A | N/A | |
Voltmeter | 1 | 0.24 | 67445-00 | |
Oil pressure indicator | 1 | 0.24 | 67445-00 | |
Air temperature gauge | 1 | 0.24 | 67445-00 | |
Fuel gauge | 1 | 0.24 | 67445-00 | |
Items with * | Illuminated with LEDs. Replace entire assembly upon failure. | |||
Table 10. Specified Tires
MOUNT | SIZE | SPECIFIED TIRE | PRESSURE (COLD) | |
|---|---|---|---|---|
PSI | kPa | |||
Front | 16 in. | Dunlop D402F MT90B16 72H | 36 | 248 |
Rear | 15 in. | Dunlop P205/65 R15 92T | 26 | 179 |