Bulb Removal
NOTICE
When replacement is required, use only the specified sealed beam unit or bulb, available from a Harley-Davidson dealer. An improper wattage sealed beam or bulb, can cause charging system problems. (00209a)
1. Remove the main fuse. See Maintenance and Lubrication → Fuses and Relays.
2. See Figure 1. Reach behind the headlamp bucket and grasp the low beam (1) or high beam (2) bulb socket connector.
3. Squeeze the release latches to remove the connector from the headlamp bulb.
WARNING
Handle bulb carefully and wear eye protection. Bulb contains gas under pressure, which, if not handled carefully, could cause serious eye injury. (00062b)
4. Twist the bulb 45 degrees counterclockwise and carefully pull the bulb from the housing. Discard bulb.
Bulb Installation
NOTICE
Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b)
1. Insert new headlamp bulb into the housing and align tabs on the bulb with the slots in the housing.
2. Twist the bulb clockwise approximately 45 degrees until it stops.
3. Install the connector to the headlamp bulb.
4. Install the main fuse.
WARNING
Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a)
5. Turn ignition on and check for proper operation.
6. Align the headlamp if necessary. See Maintenance and Lubrication → Headlamp Alignment.
1Bulb (low beam)
2Bulb (high beam)
3Position bulb (international only)
Figure 1. Headlamp Assembly (VRSCF shown)