Regular lubrication and maintenance will help keep your new Harley-Davidson operating at peak performance. Your Harley-Davidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
NOTE
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Table 1. Regular Service Intervals: Tri Glide Models
ITEM SERVICED
PROCEDURE
1000 MI.
1600 KM
5000 MI.
8000 KM
10,000 MI.
16,000 KM
15,000 MI.
24,000 KM
20,000 MI.
32,000 KM
25,000 MI.
40,000 KM
NOTES
Engine oil and filter
Replace
X
X
X
X
X
X
Oil lines and brake system
Inspect for leaks
X
X
X
X
X
X
1
Air cleaner
Inspect, service as required
X
X
X
X
X
X
Tires
Check pressure, inspect tread
X
X
X
X
X
X
Primary chaincase lubricant
Replace
X
X
X
Transmission lubricant
Replace
X
X
Clutch
Check adjustment
X
X
X
X
X
X
1
Drive belt and compensator sprocket
Inspect, adjust belt
X
X
X
X
X
X
1
Compensator sprocket isolators
Inspect for wear
X
1
Brake and clutch controls
Check, adjust and lubricate
X
X
X
X
X
X
1
Park brake
Inspect, adjust
X
X
X
X
X
X
1
Fuel lines and fittings
Inspect for leaks
X
X
X
X
X
X
1
Fuel tank filter
Replace
X
1
Brake fluid
Check levels and condition
X
X
X
X
X
X
4
Brake pads and discs
Inspect for wear
X
X
X
X
X
X
Spark plugs
Inspect
X
X
X
X
X
Replace
X
Electrical equipment and switches
Check operation
X
X
X
X
X
X
Front fork oil
Replace
1, 2
Steering head bearings
Lubricate
X
X
X
2
Adjust
X
1
Hydraulic steering damper
Check for leaks, smooth damper action and tightness of mounting fasteners
X
X
X
X
X
X
5
Air suspension
Check pressure, operation and leakage
X
X
X
X
X
X
1
Fuel door, Tour-Pak
Lubricate hinges and latches
X
X
X
X
X
X
Critical fasteners
Check tightness
X
X
X
1
Battery
Check battery and clean connections
3
Exhaust system
Inspect for leaks, cracks, and loose or missing fasteners or heat shields
X
X
X
X
X
X
3
Road test
Verify component and system functions
X
X
X
X
X
X
6
NOTES:
1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
2. Disassemble, lubricate and inspect every 80,000 km (50000 mi).
3. Perform annually.
4. Change D.O.T. 4 and flush brake system every two years.
5. Replace or have rebuilt at 80,000 km (50000 mi).
6. Always check reverse operation at every service if applicable.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1000 MI (1600 KM)
5000 MI (8000 KM)
10,000 MI (16,000 KM)
15,000 MI (24,000 KM)
20,000 MI (32,000 KM)
25,000 MI (40,000 KM)
30,000 MI (48,000 KM)
35,000 MI (56,000 KM)
40,000 MI (64,000 KM)
45,000 MI (72,000 KM)
50,000 MI (80,000 KM)