ITEM SERVICED | PROCEDURE | 1000 MI. 1600 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Primary chaincase lubricant | Replace | X | X | X | ||||
Transmission lubricant | Replace | X | X | |||||
Clutch fluid | Check level and condition | X | X | X | X | X | X | 1 |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake, and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | 1 | |||
Fuel lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1 |
Fuel pump filter | Replace | X | 1 | |||||
Brake and clutch fluid | Check levels and condition | X | X | X | X | X | X | 4 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | X | X | |
Replace | X | |||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Steering head bearings | Adjust and lubricate every 4,000 km (2500 mi). | 1, 3 | ||||||
Rear fork bearings (if applicable) | Repack | X | 1 | |||||
Springer rocker bearings | Adjust | X | X | X | 1, 5 | |||
Caliper mount bracket and front fender strut bushings | Replace | X | X | |||||
Critical fasteners | Check tightness | X | X | X | 1 | |||
Battery | Check battery and clean connections | 2 | ||||||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or heat shields | X | X | X | X | X | X | 2 |
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized
Harley-Davidson dealer, unless you have the proper
tools, service data and are mechanically qualified. 2. Perform annually. 3. Disassemble, lubricate and inspect every 32,000 km (20000 mi). 4. Change D.O.T. 4 fluid and flush brake system every two years. 5. Adjust at 800 km (500 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
800 km (500 mi) | ||||
1,600 km (1000 mi) | ||||
4,000 km (2500 mi) | ||||
8,000 km (5000 mi) | ||||
12,000 km (7500 mi) | ||||
16,000 km (10000 mi) | ||||
20,000 km (12500 mi) | ||||
24,000 km (15000 mi) | ||||
28,000 km (17500 mi) | ||||
32,000 km (20000 mi) | ||||
36,000 km (22500 mi) | ||||
40,000 km (25000 mi) | ||||
44,000 km (27500 mi) | ||||
48,000 km (30000 mi) | ||||
52,000 km (32500 mi) | ||||
56,000 km (35000 mi) | ||||
60,000 km (37500 mi) | ||||
64,000 km (40000 mi) | ||||
68,000 km (42500 mi) | ||||
72,000 km (45000 mi) | ||||
76,000 km (47500 mi) | ||||
80,000 km (50000 mi) |