ITEM SERVICED | PROCEDURE | 500 MI. 800 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Wheel spokes | Check tightness | X | X | X | 1, 4 | |||
Primary chaincase lubricant | Replace | X | X | X | ||||
Transmission lubricant | Replace | X | X | |||||
Clutch | Check adjustment | X | X | X | X | X | X | 1 |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake, and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | 1 | |||
Fuel lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1 |
Fuel pump filter | Replace | X | 1 | |||||
Brake and clutch fluid | Check levels and condition | X | X | X | X | X | X | 6 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | X | X | |
Replace | X | |||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Steering head bearings | Adjust and lubricate every 2500 miles (4000 kilometers). | 1, 5 | ||||||
Rear fork bearings (if applicable) | Repack | X | 1 | |||||
Windshield bushings | Inspect | X | X | 1 | ||||
Springer rocker bearings | Adjust | X | X | X | 1 | |||
Critical fasteners | Check tightness | X | X | X | 1 | |||
Battery | Check battery and clean connections | 3 | ||||||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or heat shields | X | X | X | X | X | X | 3 |
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized
Harley-Davidson dealer, unless you have the proper
tools, service data and are mechanically qualified. 2. Disassemble, lubricate and inspect every 30,000
miles (48,000 kilometers). 3. Perform annually. 4. Not all vehicles are equipped with spoke wheels.
Consult appropriate topic in service manual. 5. Disassemble, lubricate and inspect every 20,000
miles (32,000 kilometers). 6. Change D.O.T. 4 fluid and flush brake system every
two years. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
500 mi (800 km) | ||||
2500 mi (4000 km) | ||||
5000 mi (8000 km) | ||||
7500 mi (12,000 km) | ||||
10,000 mi (16,000 km) | ||||
12,500 mi (20,000 km) | ||||
15,000 mi (24,000 km) | ||||
17,500 mi (28,000 km) | ||||
20,000 mi (32,000 km) | ||||
22,500 mi (36,000 km) | ||||
25,000 mi (40,000 km) | ||||
27,500 mi (44,000 km) | ||||
30,000 mi (48,000 km) | ||||
32,500 mi (52,000 km) | ||||
35,000 mi (56,000 km) | ||||
37,500 mi (60,000 km) | ||||
40,000 mi (64,000 km) | ||||
42,500 mi (68,000 km) | ||||
45,000 mi (72,000 km) | ||||
47,500 mi (76,000 km) | ||||
50,000 mi (80,000 km) |