ITEM SERVICED | 1000 mi 1600 km | 5000 mi 8000 km | 10000 mi 16000 km | 15000 mi 24000 km | 20000 mi 32000 km | 25000 mi 40000 km | 30000 mi 48000 km | 35000 mi 56000 km | 40000 mi 64000 km | 45000 mi 72000 km | 50000 mi 80000 km | NOTES |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Replace engine oil and filter | X | X | X | X | X | X | X | X | X | X | X | 1 |
Check front tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Check front brake pads and discs for wear | X | X | X | X | X | X | X | X | X | X | X | |
Inspect and lubricate front brake caliper pins and bushings | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check front brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1 |
Repair front brake system as necessary | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check front brake fluid level in sight glass | X | X | X | X | X | X | X | X | X | X | X | |
Flush brake system and replace DOT 4 hydraulic brake fluid every two
years | 2 | |||||||||||
Check and adjust throttle cables | X | X | X | X | X | X | X | X | X | X | X | 2 |
Lubricate throttle cables | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check and adjust brake and clutch controls | X | X | X | X | X | X | X | X | X | X | X | 2 |
Lubricate brake and clutch controls | X | X | X | X | X | X | X | X | X | X | X | 2 |
Rebuild front forks and replace fork oil | X | 2 | ||||||||||
Adjust steering head bearings | X | X | X | 2 | ||||||||
Lubricate steering head bearings | X | X | 2 | |||||||||
Clean radiator | X | X | X | X | X | X | X | X | X | X | X | |
Check cooling system for leaks and check clamps for tightness | X | X | X | X | X | X | X | X | X | X | X | |
Check coolant level | X | X | X | X | X | X | X | X | X | X | X | |
Check coolant freeze point | X | X | X | X | X | X | X | X | X | X | X | 2 |
Replace coolant every 48,000 km (30,000 mi) | 2 | |||||||||||
Check fuel lines and fittings for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1 |
Repair fuel lines and fittings as necessary | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check and lubricate jiffy stand | X | X | X | X | X | X | X | X | X | X | X | 2, 3 |
Clean and lubricate shift and brake levers, inspect for wear | X | X | 2 | |||||||||
Inspect rear fork bearing | X | X | 2 | |||||||||
Inspect drive belt and sprockets, adjust belt | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check rear tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect rear shock absorber bushings for wear and cracks | X | X | 2 | |||||||||
Check rear brake pads and disc for wear | X | X | X | X | X | X | X | X | X | X | X | 1 |
Check rear brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1 |
Rear brake system repair as necessary | X | X | X | X | X | X | X | X | X | X | X | 2 |
Inspect rear brake caliper and lubricate pins and bushings | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check rear brake fluid level in reservoir | X | X | X | X | X | X | X | X | X | X | X | |
Check exhaust system for leaks, cracks and loose or missing fasteners or
exhaust shields | X | X | X | X | X | X | X | X | X | X | X | 1, 3 |
Repair exhaust system as necessary | X | X | X | X | X | X | X | X | X | X | X | 2 |
Inspect air cleaner filter, service as required | X | X | X | X | X | X | X | X | X | X | X | 3 |
Lubricate fuel cap lock | X | X | X | X | X | X | X | X | X | X | X | 3 |
Inspect valve lash, adjust if necessary | X | X | X | 2, 4 | ||||||||
Check battery, terminal torque and clean connections annually. | 1 | |||||||||||
Replace spark plugs every two years or every 48,000 km (30,000 mi), whichever comes
first. | ||||||||||||
Check operation of electrical equipment and switches | X | X | X | X | X | X | X | X | X | X | X | |
Road test to verify component and system functions | X | X | X | X | X | X | X | X | X | X | X | |
NOTES: | 1. Perform annually or at specified intervals, whichever comes
first. 2. Should be performed by an authorized Harley-Davidson dealer, unless you
have the proper tools, service data and are mechanically qualified. 3. Perform maintenance more frequently in severe riding conditions (such
as extreme temperatures, dusty environments, mountainous or rough roads,
long storage conditions, short runs, heavy stop/go traffic or poor fuel
quality). 4. Could vary with frequency of operation and riding style. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1,600 km (1,000 mi) | ||||
8,000 km (5,000 mi) | ||||
16,000 km (10,000 mi) | ||||
24,000 km (15,000 mi) | ||||
32,000 km (20,000 mi) | ||||
40,000 km (25,000 mi) | ||||
48,000 km (30,000 mi) | ||||
56,000 km (35,000 mi) | ||||
64,000 km (40,000 mi) | ||||
72,000 km (45,000 mi) | ||||
80,000 km (50,000 mi) |