ITEM SERVICED | PROCEDURE | 1000 MI. 1600 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Wheel spokes | Check tightness | X | X | X | 1, 4 | |||
Primary chaincase lubricant | Replace | X | X | X | ||||
Transmission lubricant | Replace | X | X | |||||
Clutch | Check adjustment | X | X | X | X | X | X | 1 |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | 1 | |||
Fuel, lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1 |
Fuel pump filter | Replace | X | 1 | |||||
Brake fluid | Check levels and condition | X | X | X | X | X | X | 5 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | X | X | |
Replace | X | |||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Front fork oil | Replace | 1, 6 | ||||||
Steering head bearings | Adjust | X | X | X | 1, 2 | |||
Rear fork bearings | Inspect every 30,000 miles (48,000 kilometers) | 1 | ||||||
Critical fasteners | Check tightness | X | X | X | 1 | |||
Engine mounts and stabilizer links | Inspect | X | X | 1 | ||||
Battery | Check battery and clean connections | 3 | ||||||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or
heat shields | X | X | X | X | X | X | 3 |
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized Harley-Davidson
dealer, unless you have the proper tools, service data and are
mechanically qualified. 2. Disassemble, lubricate and inspect every 48,000 km (30000 mi). 3. Perform annually. 4. Not all vehicles are equipped with spoke wheels. Consult
appropriate topic in service manual. 5. Replace D.O.T. 4 HYDRAULIC BRAKE FLUID and flush system
every two (2) years. 6. Disassemble, lubricate and inspect every 80,000 km (50000 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 MI (1600 KM) | ||||
5000 MI (8000 KM) | ||||
10,000 MI (16,000 KM) | ||||
15,000 MI (24,000 KM) | ||||
20,000 MI (32,000 KM) | ||||
25,000 MI (40,000 KM) | ||||
30,000 MI (48,000 KM) | ||||
35,000 MI (56,000 KM) | ||||
40,000 MI (64,000 KM) | ||||
45,000 MI (72,000 KM) | ||||
50,000 MI (80,000 KM) |