ITEM SERVICED | PROCEDURE | 1000 MI. 1600 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Wheel spokes | Check tightness | X | X | X | 1, 4 | |||
Primary chaincase lubricant | Replace | X | X | X | ||||
Transmission lubricant | Replace | X | X | |||||
Clutch | Check adjustment | X | X | X | X | X | X | 1 |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Rear wheel sprocket isolators | Inspect for wear | 6 | ||||||
Brake and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1, 4 |
Jiffy stand | Inspect and lubricate | X | X | X | X | X | X | 1 |
Fuel lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1, 4 |
Fuel tank filter screen | Replace | X | 1 | |||||
Brake fluid | Check levels and condition | X | X | X | X | X | X | 5 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | |||
Replace | X | X | ||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Front fork oil | Replace | 1, 2 | ||||||
Steering head bearings | Lubricate | X | X | X | 2 | |||
Adjust | X | 1 | ||||||
Air suspension | Check pressure, operation and leakage | X | X | X | X | X | X | 1 |
Fuel door, Tour-Pak, saddlebags | Lubricate hinges and latches | X | X | X | X | X | X | |
Critical fasteners | Check tightness | X | X | X | 1 | |||
Engine mounts and stablizers | Inspect | X | X | 1 | ||||
Battery | Check battery and clean connections | 3 | ||||||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or heat shields | X | X | X | X | X | X | 3 |
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized
Harley-Davidson dealer, unless you have the proper
tools, service data and are mechanically qualified. 2. Disassemble, lubricate and inspect every 50,000
miles (80,000 kilometers). 3. Perform annually. 4. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in
service manual. 5. Change D.O.T. 4 and flush brake system every two years. 6. Perform at each rear tire change. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 MI (1600 KM) | ||||
5000 MI (8000 KM) | ||||
10,000 MI (16,000 KM) | ||||
15,000 MI (24,000 KM) | ||||
20,000 MI (32,000 KM) | ||||
25,000 MI (40,000 KM) | ||||
30,000 MI (48,000 KM) | ||||
35,000 MI (56,000 KM) | ||||
40,000 MI (64,000 KM) | ||||
45,000 MI (72,000 KM) | ||||
50,000 MI (80,000 KM) |