ITEM SERVICED | 1000 MI 1600 KM | 5000 MI 8000 KM | 10000 MI 16000 KM | 15000 MI 24000 KM | 20000 MI 32000 KM | 25000 MI 40000 KM | 30000 MI 48000 KM | 35000 MI 56000 KM | 40000 MI 64000 KM | 45000 MI 72000 KM | 50000 MI 80000 KM | NOTES |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Check operation of electrical equipment and switches | X | X | X | X | X | X | X | X | X | X | X | |
Check front tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect front brake fluid sight glass | X | X | X | X | X | X | X | X | X | X | X | 4, 5 |
Inspect clutch fluid sight glass (FLHTP) | X | X | X | X | X | X | X | X | X | X | X | 4, 6 |
Check front brake and hydraulic clutch reservoir cover screw torque | X | X | X | X | X | X | 1, 2, 7, 8 | |||||
Check hand control fastener switch housing screw torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Check clutch lever handlebar clamp screw torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Check master cylinder handlebar clamp screw torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Inspect, lubricate and adjust steering head bearings | X | X | 2, 8 | |||||||||
Inspect windshield bushings (if equipped) | X | X | X | X | X | 2 | ||||||
Inspect air cleaner, service as required | X | X | X | X | X | X | X | X | X | X | 3 | |
Replace engine oil and filter | X | X | X | X | X | X | X | X | X | X | X | 1, 3 |
Replace primary chaincase lubricant | X | X | X | X | X | X | 3 | |||||
Replace transmission lubricant | X | X | X | 3 | ||||||||
Check right front engine mount end cap screw torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Check engine mount to front crankcase screw torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Inspect oil lines and brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Inspect fuel lines and fittings for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Inspect rear brake fluid sight glass | X | X | X | X | X | X | X | X | X | X | X | 4, 5 |
Check rear brake reservoir cover screw torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Inspect brake pads and discs for wear | X | X | X | X | X | X | X | X | X | X | X | |
Check front axle nut torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Inspect and lubricate jiffy stand | X | X | X | X | X | X | X | X | X | X | X | 2, 3 |
Check clutch cable adjustment (FLHP) | X | X | X | X | X | X | X | X | X | X | X | 2, 3 |
Check, adjust and lubricate (with HARLEY LUBE) brake and clutch
controls | X | X | X | X | X | X | X | X | X | X | X | |
Check rear tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect and adjust drive belt and sprockets | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check rear axle nut torque | X | X | X | X | X | X | 1, 2, 7 | |||||
Check pressure, operation and leakage of air suspension | X | X | X | X | X | X | X | X | X | X | X | 1, 2, 3 |
Inspect exhaust system for leaks, cracks and loose, or missing fasteners
or exhaust shields | X | X | X | X | X | X | X | X | X | X | X | 3 |
Check battery, terminal torque and clean connections annually. Lubricate terminals
with ELECTRICAL CONTACT LUBRICANT. | 1 | |||||||||||
Replace spark plugs every two years or every 30,000 mi (48,000 km),
whichever comes first. | ||||||||||||
Lubricate Fuel door hinge and latch with HARLEY LUBE | X | X | X | X | X | X | X | X | X | X | X | |
Rebuild front forks | X | 2, 9 | ||||||||||
Replace fuel filter element every 160,000 km (100000 mi). | 2, 3 | |||||||||||
Inspect rear sprocket isolators for wear at each rear tire change. | ||||||||||||
Road test to verify component and system functions | X | X | X | X | X | X | X | X | X | X | X | |
NOTES: | 1. Perform annually or at specified intervals, whichever comes
first. 2. Should be performed by an authorized Harley-Davidson dealer, unless you
have the proper tools, service data and are mechanically qualified. 3. Perform maintenance more frequently in severe riding conditions such as
extreme temperatures, dusty environments, mountainous or rough roads, long
storage conditions, short runs, heavy stop/go traffic or poor fuel
quality. 4. Replace DOT 4 hydraulic fluid and flush system every two years. 5. Brake fluid level will drop as brake pads wear. 6. Clutch fluid level will rise as clutch wears. 7. For torque instructions, see Shop Practices in the service
manual. 8. Disassemble, lubricate, inspect and adjust every 40,000 km (25000 mi). 9. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1,600 km (1,000 mi) | ||||
8,000 km (5,000 mi) | ||||
16,000 km (10,000 mi) | ||||
24,000 km (15,000 mi) | ||||
32,000 km (20,000 mi) | ||||
40,000 km (25,000 mi) | ||||
48,000 km (30,000 mi) | ||||
56,000 km (35,000 mi) | ||||
64,000 km (40,000 mi) | ||||
72,000 km (45,000 mi) | ||||
80,000 km (50,000 mi) |