Regular Service Intervals
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Regular maintenance must be performed at specified intervals to help keep your new Harley-Davidson motorcycle operating at peak performance and keep your new motorcycle limited warranty in force. Your authorized Harley-Davidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
Some maintenance items are scheduled at least once per year, even if the next mileage interval has not been reached. In severe riding conditions, some maintenance items need to be performed more frequently. Refer to Table 1.
NOTE
  • The use of parts and service procedures other than Harley-Davidson approved parts and service procedures may void the limited warranty. Any alterations to the emission system components, such as the intake and exhaust system, may be in violation of motor vehicle laws.
  • Some countries, such as Brazil, may require all regular maintenance to be performed by an authorized Harley-Davidson dealer for your limited warranty to remain in effect. Check with your authorized Harley-Davidson dealer.
  • Some countries, such as Brazil, require additional annual (or semi-annual) regular maintenance steps to keep your limited warranty in effect and/or comply with vehicle regulations. Check with your authorized Harley-Davidson dealer and the motorcycle regulations in your country for local requirements.
  • After completing the final service interval, repeat the service schedule starting at the 8,000 km (5,000 mi) interval. Refer to Table 1.
  • Whenever a vehicle is in for maintenance, always check for and complete open recalls and product programs.
  • Whenever a vehicle is in for maintenance, always verify that the latest calibration is installed.
Table 1. Regular Service Intervals: 2016 Police Models
ITEM SERVICED
1000 MI
1600 KM
5000 MI
8000 KM
10000 MI
16000 KM
15000 MI
24000 KM
20000 MI
32000 KM
25000 MI
40000 KM
30000 MI
48000 KM
35000 MI
56000 KM
40000 MI
64000 KM
45000 MI
72000 KM
50000 MI
80000 KM
NOTES
Check operation of electrical equipment and switches
X
X
X
X
X
X
X
X
X
X
X
Check front tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Inspect front brake fluid sight glass
X
X
X
X
X
X
X
X
X
X
X
4, 5
Inspect clutch fluid sight glass (FLHTP)
X
X
X
X
X
X
X
X
X
X
X
4, 6
Check front brake and hydraulic clutch reservoir cover screw torque
X
X
X
X
X
X
1, 2, 7, 8
Check hand control fastener switch housing screw torque
X
X
X
X
X
X
1, 2, 7
Check clutch lever handlebar clamp screw torque
X
X
X
X
X
X
1, 2, 7
Check master cylinder handlebar clamp screw torque
X
X
X
X
X
X
1, 2, 7
Inspect, lubricate and adjust steering head bearings
X
X
2, 8
Inspect windshield bushings (if equipped)
X
X
X
X
X
2
Inspect air cleaner, service as required
X
X
X
X
X
X
X
X
X
X
3
Replace engine oil and filter
X
X
X
X
X
X
X
X
X
X
X
1, 3
Replace primary chaincase lubricant
X
X
X
X
X
X
3
Replace transmission lubricant
X
X
X
3
Check right front engine mount end cap screw torque
X
X
X
X
X
X
1, 2, 7
Check engine mount to front crankcase screw torque
X
X
X
X
X
X
1, 2, 7
Inspect oil lines and brake system for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect fuel lines and fittings for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect rear brake fluid sight glass
X
X
X
X
X
X
X
X
X
X
X
4, 5
Check rear brake reservoir cover screw torque
X
X
X
X
X
X
1, 2, 7
Inspect brake pads and discs for wear
X
X
X
X
X
X
X
X
X
X
X
Check front axle nut torque
X
X
X
X
X
X
1, 2, 7
Inspect and lubricate jiffy stand
X
X
X
X
X
X
X
X
X
X
X
2, 3
Check clutch cable adjustment (FLHP)
X
X
X
X
X
X
X
X
X
X
X
2, 3
Check, adjust and lubricate (with HARLEY LUBE) brake and clutch controls
X
X
X
X
X
X
X
X
X
X
X
Check rear tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Inspect and adjust drive belt and sprockets
X
X
X
X
X
X
X
X
X
X
X
2
Check rear axle nut torque
X
X
X
X
X
X
1, 2, 7
Check pressure, operation and leakage of air suspension
X
X
X
X
X
X
X
X
X
X
X
1, 2, 3
Inspect exhaust system for leaks, cracks and loose, or missing fasteners or exhaust shields
X
X
X
X
X
X
X
X
X
X
X
3
Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT.
1
Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Lubricate Fuel door hinge and latch with HARLEY LUBE
X
X
X
X
X
X
X
X
X
X
X
Rebuild front forks
X
2, 9
Replace fuel filter element every 160,000 km (100000 mi).
2, 3
Inspect rear sprocket isolators for wear at each rear tire change.
Road test to verify component and system functions
X
X
X
X
X
X
X
X
X
X
X
NOTES:
1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
3. Perform maintenance more frequently in severe riding conditions such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality.
4. Replace DOT 4 hydraulic fluid and flush system every two years.
5. Brake fluid level will drop as brake pads wear.
6. Clutch fluid level will rise as clutch wears.
7. For torque instructions, see Shop Practices in the service manual.
8. Disassemble, lubricate, inspect and adjust every 40,000 km (25000 mi).
9. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi).
Maintenance Records
Maintain a record of all service. Refer to Table 2.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1,600 km (1,000 mi)
8,000 km (5,000 mi)
16,000 km (10,000 mi)
24,000 km (15,000 mi)
32,000 km (20,000 mi)
40,000 km (25,000 mi)
48,000 km (30,000 mi)
56,000 km (35,000 mi)
64,000 km (40,000 mi)
72,000 km (45,000 mi)
80,000 km (50,000 mi)