1. | Stand motorcycle upright (not leaning on jiffy stand) on a level surface. Turn handlebar so master cylinder is level. | |
2. | See Figure 1. Check fluid level in clutch reservoir. Sight glass appears dark if fluid is present. If fluid level is low, proceed to next step. | |
NOTICE DOT 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239c) | ||
3. | Clean all dirt and debris from the clutch master cylinder cover. Remove two clutch master cylinder cover screws. Remove the cover. | |
4. | Verify that the fluid level in the clutch master cylinder reservoir is at the FILL LEVEL mark at the top of the ledge on the rear inside wall of the reservoir. If the fluid level is low, add DOT 4 BRAKE FLUID (Part No. 99953-99A) approved for clutch system use and available from your Harley-Davidson dealer. NOTE
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WARNING Contact with DOT 4 brake fluid can have serious health effects. Failure to wear proper skin and eye protection could result in death or serious injury.
NOTICE DOT 4 hydraulic brake fluid is used in the hydraulic clutch. Do not use other types of fluids as they are not compatible and could cause equipment damage. (00353b) NOTICE Do not allow dirt or debris to enter the master cylinder reservoir. Dirt or debris in the reservoir can cause improper operation and equipment damage. (00205c) | ||
5. | Inspect the clutch master cylinder cover gasket for rips, cuts, cracks or other signs of damage. Replace the gasket if necessary. Carefully place the cover and cover gasket on the master cylinder reservoir. Secure with the two cover screws. Tighten the screws to 1.4–1.7 N·m (12–15 in-lbs). NOTE If the fluid level is correct but the clutch does not operate properly, refer to the service manual or see your Harley-Davidson dealer for service. |