WARNINGAvoid spills. Slowly open fuel filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028b)
WARNINGUse care when refueling. Pressurized air in fuel tank can force gasoline to escape through filler tube. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00029a)
Removing Fuel Filler Cap
| 1. | See Figure 1. Insert the ignition key into the key slot (2). NOTE The cap pops up as the key is turned. | |
| 2. | Turn the key clockwise. | |
| 3. | Remove the filler cap. | |
NOTICE Do not spill fuel onto the motorcycle while refueling. Immediately wipe up fuel spills on your motorcycle. Fuel can cause damage to cosmetic surfaces. (00147b) | ||
| 4. | Fill the tank. Use only recommended fuel. See Before Riding → Fuel System Information. Do not overfill the fuel tank. Insert the pump nozzle into the filler hole. Do not fill the tank beyond the bottom of the filler neck. See Figure 2. A warm engine, the sun or extreme temperatures can cause the fuel to expand. Fuel can spill out of the tank and damage the finish. See Safety First → Safe Operating Rules. |
Installing Fuel Filler Cap
WARNINGDo not use aftermarket fuel caps. Aftermarket fuel caps may fit improperly and leak, which could lead to death or serious injury. See a Harley-Davidson dealer for approved fuel caps. (00034a)
NOTE
The arrow on the cap points to an index tab on the cap. The index tab aligns with a slot in the fuel opening in the tank.
- Ensure the key is fully seated into the cap prior to re-installation.
- Install the fuel filler cap with alignment arrow (1) pointing toward the front.
- Press down around the cap to compress the cap spring. You may hear 2 audible clicks as the cap locks in place.
- Turn the key counterclockwise to lock the cap and remove the key.
| 1 | Alignment arrow |
| 2 | Key slot |
Figure 1. Fuel Filler Cap
Figure 2. Fuel Level below Filler Neck