ITEM SERVICED | PROCEDURE | 1000 MI. 1600 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Clutch fluid | Check level and condition | X | X | X | X | X | X | |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | X | X | X | 1 |
Brake fluid | Check levels and condition | X | X | X | X | X | X | 5 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | ||||
Replace | X | X | ||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Front fork oil | Replace every 80,000 km (50000 mi) | 1 | ||||||
Steering head bearings | Adjust | X | X | 1, 2 | ||||
Valve lash | Inspect valve lash every 24,000 km (15000 mi) and adjust if necessary | 1, 4 | ||||||
Cooling system | Inspect; check clamps for tightness, check coolant freeze point | X | X | X | 1 | |||
Coolant | Replace every 48,000 km (30000 mi) | 1 | ||||||
Radiator | Clean | X | X | X | X | X | X | |
Critical fasteners | Check tightness | X | X | X | 1 | |||
Battery | Check battery and clean connections | 3 | ||||||
Wheel spokes (If so equipped) | Check for tightness | X | X | X | 1 | |||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or heat shields | X | X | X | X | X | X | 3 |
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified. 2. Disassemble, lubricate and inspect every 48,000 km (30000 mi). 3. Perform annually. 4. Could vary with frequency of operation and riding style. 5. Change D.O.T. 4 and flush brake system every two years. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 MI (1600 KM) | ||||
5000 MI (8000 KM) | ||||
10,000 MI (16,000 KM) | ||||
15,000 MI (24,000 KM) | ||||
20,000 MI (32,000 KM) | ||||
25,000 MI (40,000 KM) | ||||
30,000 MI (48,000 KM) | ||||
35,000 MI (56,000 KM) | ||||
40,000 MI (64,000 KM) | ||||
45,000 MI (72,000 KM) | ||||
50,000 MI (80,000 KM) |