Regular Service Intervals
Service must be performed at specified intervals to keep your Harley-Davidson motorcycle operating at peak performance. Refer to Table 1.
NOTE
  • The use of parts and service procedures other than Harley-Davidson approved parts and service procedures may void the limited warranty. Any alterations to the emission system components, such as the intake and exhaust system, may be in violation of motor vehicle laws.
  • Some countries, such as Brazil, may require all regular maintenance to be performed by an authorized Harley-Davidson dealer for your limited warranty to remain in effect. Check with your authorized Harley-Davidson dealer.
  • Some countries, such as Brazil, may require additional annual (or semi-annual) regular maintenance steps to be performed to keep your limited warranty in effect and/or comply with vehicle regulations. Check with your authorized Harley-Davidson dealer as well as the motorcycle regulations in your country.
  • After completing the final service interval, repeat the service schedule starting at the 8000 km (5000 mi) interval.
  • Whenever a vehicle is in for maintenance, always check for and complete recalls and open product programs.
  • Whenever a vehicle is in for maintenance, always verify that the latest calibration is installed.
Table 1. Regular Service Intervals: Harley-Davidson Sportster Models
ITEM SERVICED
1000 mi
1600 km
5000 mi
8000 km
10000 mi
16000 km
15000 mi
24000 km
20000 mi
32000 km
25000 mi
40000 km
30000 mi
48000 km
35000 mi
56000 km
40000 mi
64000 km
45000 mi
72000 km
50000 mi
80000 km
NOTES
Check operation of electrical equipment and switches
X
X
X
X
X
X
X
X
X
X
X
Check front tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Check front wheel spoke torque (if equipped)
X
X
X
X
X
2, 3, 4
Inspect front brake fluid level
X
X
X
X
X
X
X
X
X
X
X
Check DOT4 front brake fluid for moisture
X
X
X
X
X
X
X
X
X
X
X
1, 2
Adjust steering head bearings
X
X
X
X
X
X
2
Lubricate steering head bearings
X
2, 6
Check, adjust and lubricate throttle controls
X
X
X
X
X
X
X
X
X
X
X
2
Check upper and lower switch housing screw torque
X
X
X
X
X
X
1, 2, 5
Inspect air cleaner, service as required
X
X
X
X
X
X
X
X
X
X
4
Replace engine oil and filter
X
X
X
X
X
X
X
X
X
X
X
1, 4
Check primary chain adjustment
X
X
X
X
X
X
X
X
X
X
X
Replace transmission lubricant
X
X
X
X
X
X
4
Inspect oil lines and brake system for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Inspect fuel lines and fittings for leaks, contact or abrasion
X
X
X
X
X
X
X
X
X
X
X
1, 2
Check upper front stabilizer link to engine bracket mounting screw torque
X
X
X
X
X
X
1, 2, 5
Check front isolator mounting bolt and nut torque
X
X
X
X
X
X
1, 2, 5
Inspect rear brake fluid level
X
X
X
X
X
X
X
X
X
X
X
Check DOT 4 rear brake fluid for moisture
X
X
X
X
X
X
X
X
X
X
X
1, 2
Brake system
Flush brake system and replace DOT 4 hydraulic brake fluid every two years or sooner if moisture content is 3% or greater
2
Inspect brake pads and discs for wear
X
X
X
X
X
X
X
X
X
X
X
Check front axle nut torque
X
X
X
X
X
X
1, 2, 5
Check brake banjo bolt torque
X
X
X
X
X
X
1, 2, 5
Inspect and lubricate jiffy stand
X
X
X
X
X
X
X
X
X
X
X
2, 4
Check clutch adjustment
X
X
X
X
X
X
X
X
X
X
X
2, 4
Check, adjust and lubricate brake and clutch controls
X
X
X
X
X
X
X
X
X
X
X
Check rear wheel spoke torque (if equipped)
X
X
X
X
X
2, 3, 4
Check rear tire pressure, inspect tread
X
X
X
X
X
X
X
X
X
X
X
1
Inspect drive belt and sprockets, adjust belt
X
X
X
X
X
X
X
X
X
X
X
2
Check rear axle nut torque
X
X
X
X
X
X
1, 2, 5
Inspect exhaust system for leaks, cracks and loose or missing fasteners or exhaust shields
X
X
X
X
X
X
X
X
X
X
X
1, 4
Battery
Check battery, terminal torque and clean connections annually.
1
Spark plugs
Replace spark plugs every two years or every 30,000 mi (48,000 km), whichever comes first.
Rebuild front forks
X
2, 7
Fuel filter
Replace fuel filter element every 161,000 km (100000 mi).
2, 4
Road test to verify component and system functions
X
X
X
X
X
X
X
X
X
X
X
NOTES:
1. Perform annually or at specified intervals, whichever comes first.
2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
3. Perform spoke tension check at 2,000 km (1000 mi), 8,000 km (5000 mi), 32,000 km (20000 mi) services and every 24,000 km (15000 mi) interval thereafter. Not all vehicles have spoked wheels. Consult appropriate topic in service manual.
4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality).
5. For torque instructions, see Shop Practices in the service manual.
6. Disassemble, lubricate and inspect every 48,000 km (30000 mi).
7. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi).
Maintenance Records
Maintain a record of this service to keep your new motorcycle limited warranty in force. Refer to Table 2.
Table 2. Owner's Maintenance Records
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1,600 km (1,000 mi)
8,000 km (5,000 mi)
16,000 km (10,000 mi)
24,000 km (15,000 mi)
32,000 km (20,000 mi)
40,000 km (25,000 mi)
48,000 km (30,000 mi)
56,000 km (35,000 mi)
64,000 km (40,000 mi)
72,000 km (45,000 mi)
80,000 km (50,000 mi)