ITEM SERVICED | 1000 mi 1600 km | 5000 mi 8000 km | 10000 mi 16000 km | 15000 mi 24000 km | 20000 mi 32000 km | 25000 mi 40000 km | 30000 mi 48000 km | 35000 mi 56000 km | 40000 mi 64000 km | 45000 mi 72000 km | 50000 mi 80000 km | NOTES |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Check operation of electrical equipment and switches | X | X | X | X | X | X | X | X | X | X | X | |
Check front tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 6 |
Inspect front brake fluid level | X | X | X | X | X | X | X | X | X | X | X | 4 |
Inspect clutch fluid system for leaks | X | X | X | X | X | X | X | X | X | X | X | 3, 7 |
Check DOT4 clutch fluid and front brake fluid for moisture | X | X | X | X | X | X | X | X | X | X | X | 1, 6 |
Check lower fork bracket pinch bolt (top and bottom fasteners - middle one is not a pinch bolt) torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Check upper fork bracket pinch bolt torque torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Check hand control fastener switch housing screw torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Check clutch lever bracket handlebar clamp screw torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Check master cylinder handlebar clamp screw torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Adjust steering head bearings | X | X | X | X | X | X | 1, 2 | |||||
Lubricate steering head bearings | X | X | X | X | X | 1, 2 | ||||||
Inspect air cleaner, service as required | X | X | X | X | X | X | X | X | X | X | 3 | |
Replace engine oil and filter | X | X | X | X | X | X | X | X | X | X | X | 3, 6 |
Replace primary chaincase lubricant | X | X | X | X | X | X | 3 | |||||
Replace transmission lubricant | X | X | X | 3 | ||||||||
Inspect oil lines and brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 6 |
Inspect fuel lines and fittings for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 6 |
Inspect rear brake fluid level | X | X | X | X | X | X | X | X | X | X | X | |
Check rear DOT 4 brake fluid for moisture | X | X | X | X | X | X | X | X | X | X | X | 1, 6 |
Inspect brake pads and discs for wear | X | X | X | X | X | X | X | X | X | X | X | |
Check front axle nut torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Check brake master cyliner and caliper banjo bolt torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Check ABS module (HCU) banjo bolt torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Inspect and lubricate jiffy stand | X | X | X | X | X | X | X | X | X | X | X | 1, 3 |
Check, adjust and lubricate (with HARLEY LUBE) brake and clutch controls | X | X | X | X | X | X | X | X | X | X | X | |
Check rear tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 6 |
Inspect and adjust drive belt and sprockets | X | X | X | X | X | X | X | X | X | X | X | 1 |
Check rear axle nut torque | X | X | X | X | X | X | 1, 4, 6 | |||||
Inspect exhaust system for leaks, cracks and loose or missing fasteners or exhaust shields | X | X | X | X | X | X | X | X | X | X | X | 3 |
Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT | 6 | |||||||||||
Replace spark plugs every two years or every 48,000 km (30000 mi), whichever comes first. | ||||||||||||
Rebuild front forks | X | 1, 5 | ||||||||||
Fuel filter | Replace fuel filter every 161,000 km (100000 mi). | 1, 3 | ||||||||||
Brake and clutch systems | Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years | 1 | ||||||||||
Road test to verify component and system functions | X | X | X | X | X | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified. 2. Disassemble, lubricate and inspect every 48,000 km (30000 mi). 3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality). 4. For torque instructions, see Shop Practices in the service manual. 5. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi). 6. Perform annually or at specified intervals, whichever comes first. 7. Clutch fluid level rises as clutch wears. |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1,600 km (1,000 mi) | ||||
8,000 km (5,000 mi) | ||||
16,000 km (10,000 mi) | ||||
24,000 km (15,000 mi) | ||||
32,000 km (20,000 mi) | ||||
40,000 km (25,000 mi) | ||||
48,000 km (30,000 mi) | ||||
56,000 km (35,000 mi) | ||||
64,000 km (40,000 mi) | ||||
72,000 km (45,000 mi) | ||||
80,000 km (50,000 mi) |