ITEM SERVICED | 1000 mi 1600 km | 5000 mi 8000 km | 10000 mi 16000 km | 15000 mi 24000 km | 20000 mi 32000 km | 25000 mi 40000 km | 30000 mi 48000 km | 35000 mi 56000 km | 40000 mi 64000 km | 45000 mi 72000 km | 50000 mi 80000 km | NOTES |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Check operation of electrical equipment and switches | X | X | X | X | X | X | X | X | X | X | X | |
Check front tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Check front wheel spoke torque (if equipped) | X | X | X | X | X | 2, 3, 4 | ||||||
Inspect front brake fluid sight glass | X | X | X | X | X | X | X | X | X | X | X | 5 |
Check front brake reservoir cover screw torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Adjust steering head bearings | X | X | X | X | X | X | 2 | |||||
Lubricate steering head bearings | X | 2, 7 | ||||||||||
Check, adjust and lubricate throttle controls | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check upper and lower switch housing screw torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Inspect air cleaner, service as required | X | X | X | X | X | X | X | X | X | X | 4 | |
Replace engine oil and filter | X | X | X | X | X | X | X | X | X | X | X | 1, 4 |
Check primary chain adjustment | X | X | X | X | X | X | X | X | X | X | X | |
Replace transmission lubricant | X | X | X | X | X | X | 4 | |||||
Inspect oil lines and brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Inspect fuel lines and fittings for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Check upper front stabilizer link to engine bracket mounting screw
torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Check front isolator mounting bolt and nut torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Inspect rear brake fluid sight glass | X | X | X | X | X | X | X | X | X | X | X | 5 |
Check rear brake reservoir cover screw torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Inspect brake pads and discs for wear | X | X | X | X | X | X | X | X | X | X | X | |
Check front axle nut torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Check brake banjo bolt torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Inspect and lubricate jiffy stand | X | X | X | X | X | X | X | X | X | X | X | 2, 4 |
Check clutch adjustment | X | X | X | X | X | X | X | X | X | X | X | 2, 4 |
Check, adjust and lubricate brake and clutch controls | X | X | X | X | X | X | X | X | X | X | X | |
Check rear wheel spoke torque (if equipped) | X | X | X | X | X | 2, 3, 4 | ||||||
Check rear tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect drive belt and sprockets, adjust belt | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check rear axle nut torque | X | X | X | X | X | X | 1, 2, 6 | |||||
Inspect exhaust system for leaks, cracks and loose or missing fasteners or
exhaust shields | X | X | X | X | X | X | X | X | X | X | X | 1, 4 |
Check battery, terminal torque and clean connections annually. | 1 | |||||||||||
Replace spark plugs every two years or every 30,000 mi (48,000 km),
whichever comes first. | ||||||||||||
Rebuild front forks | X | 2, 8 | ||||||||||
Replace fuel filter element every 160,000 km (100000 mi). | 2, 4 | |||||||||||
Road test to verify component and system functions | X | X | X | X | X | X | X | X | X | X | X | |
NOTES: | 1. Perform annually or at specified intervals, whichever comes
first. 2. Should be performed by an authorized Harley-Davidson dealer, unless you
have the proper tools, service data and are mechanically qualified. 3. Perform spoke tension check at 1,600 km (1000 mi), 8,000 km (5000 mi), 32,000 km (20000 mi) services and every 24,000 km (15000 mi) interval thereafter. Not all vehicles have spoked wheels. Consult
appropriate topic in service manual. 4. Perform maintenance more frequently in severe riding conditions (such
as extreme temperatures, dusty environments, mountainous or rough roads,
long storage conditions, short runs, heavy stop/go traffic or poor fuel
quality). 5. Change DOT 4 brake fluid and flush system every two years. 6. For torque instructions, see Shop Practices in the service
manual. 7. Disassemble, lubricate and inspect every 48,000 km (30000 mi). 8. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1,600 km (1,000 mi) | ||||
8,000 km (5,000 mi) | ||||
16,000 km (10,000 mi) | ||||
24,000 km (15,000 mi) | ||||
32,000 km (20,000 mi) | ||||
40,000 km (25,000 mi) | ||||
48,000 km (30,000 mi) | ||||
56,000 km (35,000 mi) | ||||
64,000 km (40,000 mi) | ||||
72,000 km (45,000 mi) | ||||
80,000 km (50,000 mi) |