XL Models: Removal
NOTICE
Install air filter before running engine. Failure to do so can draw debris into the engine and could result in engine damage. (00207a)
NOTE
- At regular intervals, inspect the air filter element. Under dusty conditions, inspect more often. Refer to Maintenance Scheduling → Regular Service Intervals → Regular Service Intervals: 2013 Sportster Models.
- XL Models except XL 1200V: See Figure 1.
- XL 1200V: See Figure 2.
- Remove the cover screw(s), trim (except XL 1200V) and the air cleaner cover.
- Inspect the filter element.
- Remove and clean the air filter element if necessary.
| 1 | Cover screw (2) |
| 2 | Trim |
| 3 | Cover |
| 4 | Filter element |
| 5 | O-ring (2) |
| 6 | Gasket |
| 7 | Element screw (3) |
| 8 | Seal |
Figure 1. Air Cleaner: XL Models except XL 1200V
| 1 | Cover screw |
| 2 | Cover |
| 3 | Filter element |
| 4 | O-ring (2) |
| 5 | Gasket |
| 6 | Element screw (3) |
| 7 | Seal |
Figure 2. Air Cleaner: XL 1200V
Cleaning Filter Element
WARNINGDo not use gasoline or solvents to clean filter element. Flammable cleaning agents can cause an intake system fire, which could result in death or serious injury. (00101a)
NOTE
- Do not tap the filter on a hard surface to dislodge dirt.
- Replace the filter element if damaged or if the element cannot be cleaned.
| 1. | Wash the filter in warm soapy water. NOTE The filter is clean if light is visible through it. | |
| 2. | Hold the filter up to a light. NOTE Do NOT use air cleaner filter oil on the paper/wire mesh element. | |
| WARNING Compressed air can pierce the skin and flying debris from compressed air could cause serious eye injury. Wear safety glasses when working with compressed air. Never use your hand to check for air leaks or to determine air flow rates. (00061a) | ||
| 3. | Air dry or blow dry the filter from the inside with low pressure air. |
XL Models: Installation
Table 1. Air Cleaner Fastener Torque: All XL Models
FASTENER | TORQUE |
|---|---|
Air filter element screws | 4.5–6.8 N·m (40–60 in-lbs) |
Air filter cover screw | 4.1–6.8 N·m (36–60 in-lbs) |
NOTE
Check that the O-rings on the breather tubes are in place.
- If removed, install the baseplate gasket and the air filter element with the screws. Tighten to specification. Refer to Table 1.
- Install the air cleaner cover with the air cleaner seal.
- Apply a drop of LOCTITE THREADLOCKER 243 (blue) to the threads of the cover screw(s).
- Install the trim (except XL 1200V) and the screw(s). Tighten to specification. Refer to Table 1.
XR 1200X
Remove all debris from the air cleaner cover inlet. See a Harley-Davidson dealer or service manual at specified intervals for filter element inspection or replacement. Under dusty conditions, inspect more often. Refer to Maintenance Scheduling → Regular Service Intervals → Regular Service Intervals: 2013 Sportster Models.