ITEM SERVICED | PROCEDURE | 1000 mi 1600 km | 5000 mi 8000 km | 10,000 mi 16,000 km | 15,000 mi 24,000 km | 20,000 mi 32,000 km | 25,000 mi 40,000 km | 30,000 mi 48,000 km | NOTES |
---|---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks, contact, or abrasion | X | X | X | X | X | X | X | 1, 3 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | ||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or heat
shields | X | X | X | X | X | X | X | 3 |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | X | |
Wheel spokes (if equipped) | Check tightness | X | X | X | 1, 5 | ||||
Primary chaincase lubricant | Replace | X | X | X | X | ||||
Transmission lubricant | Replace | X | X | ||||||
Clutch | Check adjustment | X | X | X | X | X | X | X | 1 |
Drive belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | X | 1 |
Throttle, brake, and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | X | 1 | |||
Fuel lines and fittings | Inspect for leaks, contact or abrasion | X | X | X | X | X | X | X | 1, 3 |
Fuel filter in fuel tank | Replace | X | 1 | ||||||
Brake fluid | Inspect sight glass | X | X | X | X | X | X | X | 4 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | X | |||
Replace | X | ||||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | X | |
Front fork oil | Replace | Replace at 80,000 km (50000 mi). | 1, 6 | ||||||
Steering head bearings (Softail models) | Adjust | X | X | X | X | 1 | |||
Lubricate | X | X | X | 2 | |||||
Steering head bearings (Springer models) | Adjust | X | X | X | X | 1 | |||
Lubricate | Lubricate every 4,000 km (2500 mi). | 1, 8 | |||||||
Windshield bushings (if equipped) | Inspect | X | X | X | 1 | ||||
Springer rocker bearings | Adjust | X | X | X | X | 1, 7 | |||
Critical fasteners | Check tightness | X | X | X | X | 1, 3 | |||
Battery | Check battery and clean connections | 3 | |||||||
Road test | Verify component and system functions | X | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized Harley-Davidson dealer, unless you
have the proper tools, service data and are mechanically qualified. 2. Disassemble, lubricate and inspect every 48,000 km (30000 mi). 3. Perform annually or at specified intervals, whichever comes
first. 4. Change D.O.T. 4 brake fluid and flush system every two years. 5. Perform spoke tension check at the 1000, 5000, 20,000 mile services and
every 15,000 mile interval thereafter. Not all vehicles are equipped with
spoke wheels. Consult appropriate topic in service manual. 6. Replace fork oil and inspect every 80,000 km (50000 mi). 7. Adjust at 800 km (500 mi). 8. Disassemble, lubricate and inspect every 32,000 km (20000 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 mi (1600 km) | ||||
5000 mi (8000 km) | ||||
10,000 mi (16,000 km) | ||||
15,000 mi (24,000 km) | ||||
20,000 mi (32,000 km) | ||||
25,000 mi (40,000 km) | ||||
30,000 mi (48,000 km) | ||||
35,000 mi (56,000 km) | ||||
40,000 mi (64,000 km) | ||||
45,000 mi (72,000 km) | ||||
50,000 mi (80,000 km) |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
500 mi (800 km) | ||||
1000 mi (1600 km) | ||||
2500 mi (4000 km) | ||||
5000 mi (8000 km) | ||||
7500 mi (12,000 km) | ||||
10,000 mi (16,000 km) | ||||
12,500 mi (20,000 km) | ||||
15,000 mi (24,000 km) | ||||
17,500 mi (28,000 km) | ||||
20,000 mi (32,000 km) | ||||
22,500 mi (36,000 km) | ||||
25,000 mi (40,000 km) | ||||
27,500 mi (44,000 km) | ||||
30,000 mi (48,000 km) | ||||
32,500 mi (52,000 km) | ||||
35,000 mi (56,000 km) | ||||
37,500 mi (60,000 km) | ||||
40,000 mi (64,000 km) | ||||
42,500 mi (68,000 km) | ||||
45,000 mi (72,000 km) | ||||
47,500 mi (76,000 km) | ||||
50,000 mi (80,000 km) |