Regular lubrication and maintenance will help keep your new Harley-Davidson operating at peak performance. Your Harley-Davidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship.
NOTE
WARNING
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
WARNING
If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a)
Table 1. Regular Service Intervals: 2009 Softail Models
ITEM SERVICED
PROCEDURE
1000 MI.
1600 KM
5000 MI.
8000 KM
10,000 MI.
16,000 KM
15,000 MI.
24,000 KM
20,000 MI.
32,000 KM
25,000 MI.
40,000 KM
NOTES
Engine oil and filter
Replace
X
X
X
X
X
X
Oil lines and brake system
Inspect for leaks
X
X
X
X
X
X
1
Air cleaner
Inspect, service as required
X
X
X
X
X
X
Tires
Check pressure, inspect tread
X
X
X
X
X
X
Wheel spokes
Check tightness
X
X
X
1, 4
Primary chaincase lubricant
Replace
X
X
X
Transmission lubricant
Replace
X
X
Clutch
Check adjustment
X
X
X
X
X
X
1
Rear belt and sprockets
Inspect, adjust belt
X
X
X
X
X
X
1
Throttle, brake, and clutch controls
Check, adjust and lubricate
X
X
X
X
X
X
1
Jiffy stand
Inspect and lubricate
X
X
X
1
Fuel lines and fittings
Inspect for leaks
X
X
X
X
X
X
1
Fuel filter in fuel tank
Replace
X
1
Brake fluid
Check levels and condition
X
X
X
X
X
X
6
Brake pads and discs
Inspect for wear
X
X
X
X
X
X
Spark plugs
Inspect
X
X
X
X
X
X
Replace
X
Electrical equipment and switches
Check operation
X
X
X
X
X
X
Engine idle speed
Check adjustment
X
X
X
X
X
X
1
Front fork oil
Replace
Replace at 80,000 km (50000 mi).
1
Steering head bearings
(Softail models)
Adjust
X
X
X
1
Lubricate
X
X
2
Steering head bearings
(Springer models)
Adjust
Adjust and lubricate every 4,000 km (2500 mi).
1, 5
Windshield bushings
Inspect
X
X
1
Springer rocker bearings
Adjust
X
X
X
1, 7
Critical fasteners
Check tightness
X
X
X
1
Battery
Check battery and clean connections
3
Exhaust system
Inspect for leaks, cracks, and loose or missing fasteners or heat shields
X
X
X
X
X
X
3
Road test
Verify component and system functions
X
X
X
X
X
X
NOTES:
1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified.
2. Disassemble, lubricate and inspect every 48,000 km (30000 mi).
3. Perform annually.
4. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual.
5. Disassemble, lubricate and inspect every 32,000 km (20000 mi).
6. Change D.O.T. 4 fluid and flush brake system every two years.
7. Adjust at 800 km (500 mi).
Table 2. Owner's Maintenance Records: All Softail Models except Springers
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
1000 mi (1600 km)
5000 mi (8000 km)
10,000 mi (16,000 km)
15,000 mi (24,000 km)
20,000 mi (32,000 km)
25,000 mi (40,000 km)
30,000 mi (48,000 km)
35,000 mi (56,000 km)
40,000 mi (64,000 km)
45,000 mi (72,000 km)
50,000 mi (80,000 km)
Table 3. Owner's Maintenance Records: All Softail Springers
SERVICE MILE INTERVAL
DATE
DEALER NUMBER
TECHNICIAN NAME
TECHNICIAN SIGNATURE
800 km (500 mi)
1,600 km (1000 mi)
4,000 km (2500 mi)
8,000 km (5000 mi)
12,000 km (7500 mi)
16,000 km (10000 mi)
20,000 km (12500 mi)
24,000 km (15000 mi)
28,000 km (17500 mi)
32,000 km (20000 mi)
36,000 km (22500 mi)
40,000 km (25000 mi)
44,000 km (27500 mi)
48,000 km (30000 mi)
52,000 km (32500 mi)
56,000 km (35000 mi)
60,000 km (37500 mi)
64,000 km (40000 mi)
68,000 km (42500 mi)
72,000 km (45000 mi)
76,000 km (47500 mi)
80,000 km (50000 mi)