ITEM SERVICED | PROCEDURE | 1000 MI. 1600 KM | 5000 MI. 8000 KM | 10,000 MI. 16,000 KM | 15,000 MI. 24,000 KM | 20,000 MI. 32,000 KM | 25,000 MI. 40,000 KM | NOTES |
---|---|---|---|---|---|---|---|---|
Engine oil and filter | Replace | X | X | X | X | X | X | |
Oil lines and brake system | Inspect for leaks | X | X | X | X | X | X | 1 |
Air cleaner | Inspect, service as required | X | X | X | X | X | X | |
Tires | Check pressure, inspect tread | X | X | X | X | X | X | |
Wheel spokes | Check tightness | X | X | X | 1, 4 | |||
Primary chaincase lubricant | Replace | X | X | X | ||||
Transmission lubricant | Replace | X | X | |||||
Clutch | Check adjustment | X | X | X | X | X | X | 1 |
Rear belt and sprockets | Inspect, adjust belt | X | X | X | X | X | X | 1 |
Throttle, brake, and clutch controls | Check, adjust and lubricate | X | X | X | X | X | X | 1 |
Jiffy stand | Inspect and lubricate | X | X | X | 1 | |||
Fuel lines and fittings | Inspect for leaks | X | X | X | X | X | X | 1 |
Fuel filter in fuel tank | Replace | X | 1 | |||||
Brake fluid | Check levels and condition | X | X | X | X | X | X | 6 |
Brake pads and discs | Inspect for wear | X | X | X | X | X | X | |
Spark plugs | Inspect | X | X | X | X | X | X | |
Replace | X | |||||||
Electrical equipment and switches | Check operation | X | X | X | X | X | X | |
Engine idle speed | Check adjustment | X | X | X | X | X | X | 1 |
Front fork oil | Replace | Replace at 50,000 miles (80,000 kilometers). | 1 | |||||
Steering head bearings (Softail models) | Adjust | X | X | X | 1 | |||
Lubricate | X | X | 2 | |||||
Steering head bearings (Springer models) | Adjust | Adjust and lubricate every 4,000 km (2500 mi). | 1, 5 | |||||
Windshield bushings | Inspect | X | X | 1 | ||||
Springer rocker bearings | Adjust | X | X | X | 1, 7 | |||
Critical fasteners | Check tightness | X | X | X | 1 | |||
Battery | Check battery and clean connections | 3 | ||||||
Exhaust system | Inspect for leaks, cracks, and loose or missing fasteners or heat
shields | X | X | X | X | X | X | 3 |
Road test | Verify component and system functions | X | X | X | X | X | X | |
NOTES: | 1. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified. 2. Disassemble, lubricate and inspect every 48,000 km (30000 mi). 3. Perform annually. 4. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual. 5. Disassemble, lubricate and inspect every 32,000 km (20000 mi). 6. Change D.O.T. 4 fluid and flush brake system every two years. 7. Adjust at 800 km (500 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1000 mi (1600 km) | ||||
5000 mi (8000 km) | ||||
10,000 mi (16,000 km) | ||||
15,000 mi (24,000 km) | ||||
20,000 mi (32,000 km) | ||||
25,000 mi (40,000 km) | ||||
30,000 mi (48,000 km) | ||||
35,000 mi (56,000 km) | ||||
40,000 mi (64,000 km) | ||||
45,000 mi (72,000 km) | ||||
50,000 mi (80,000 km) |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
500 mi (800 km) | ||||
2500 mi (4000 km) | ||||
5000 mi (8000 km) | ||||
7500 mi (12,000 km) | ||||
10,000 mi (16,000 km) | ||||
12,500 mi (20,000 km) | ||||
15,000 mi (24,000 km) | ||||
17,500 mi (28,000 km) | ||||
20,000 mi (32,000 km) | ||||
22,500 mi (36,000 km) | ||||
25,000 mi (40,000 km) | ||||
27,500 mi (44,000 km) | ||||
30,000 mi (48,000 km) | ||||
32,500 mi (52,000 km) | ||||
35,000 mi (56,000 km) | ||||
37,500 mi (60,000 km) | ||||
40,000 mi (64,000 km) | ||||
42,500 mi (68,000 km) | ||||
45,000 mi (72,000 km) | ||||
47,500 mi (76,000 km) | ||||
50,000 mi (80,000 km) |