ITEM SERVICED | 1000 mi 1600 km | 5000 mi 8000 km | 10000 mi 16000 km | 15000 mi 24000 km | 20000 mi 32000 km | 25000 mi 40000 km | 30000 mi 48000 km | 35000 mi 56000 km | 40000 mi 64000 km | 45000 mi 72000 km | 50000 mi 80000 km | NOTES |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Check operation of electrical equipment and switches | X | X | X | X | X | X | X | X | X | X | X | |
Check front tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect front brake fluid level | X | X | X | X | X | X | X | X | X | X | X | |
Inspect clutch fluid level | X | X | X | X | X | X | X | X | X | X | X | |
Check front master cylinder banjo bolt torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check DOT4 clutch and front brake fluid for moisture | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Adjust steering head bearings | X | X | X | 2 | ||||||||
Lubricate steering head bearings | X | 2, 4 | ||||||||||
Check lower fork bracket pinch bolt torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check upper fork bracket pinch bolt torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check, adjust and lubricate throttle controls | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check switch housing screws torque on upper and lower hand controls | X | X | X | X | X | X | 1, 2, 3 | |||||
Check clutch lever handlebar clamp screw torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check master cylinder handlebar clamp screw torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Inspect air cleaner service as required | X | X | X | X | X | X | X | X | X | X | 3 | |
Inspect valve lash, adjust if necessary | X | X | X | 2, 5, 6 | ||||||||
Spark Plugs | Replace spark plugs every two years or every 48,000 km (30000 mi), whichever comes first. | |||||||||||
Inspect cooling system, check clamps for tightness, check coolant freeze point | X | X | X | X | X | X | X | X | X | X | X | |
Coolant | Replace coolant every 48,000 km (30000 mi) | 2 | ||||||||||
Clean radiator | X | X | X | X | X | X | X | X | X | X | X | |
Replace engine oil and filter | X | X | X | X | X | X | X | X | X | X | X | 1, 3 |
Inspect oil lines and brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Inspect fuel lines and fittings for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Inspect rear brake fluid level | X | X | X | X | X | X | X | X | X | X | X | |
Check DOT 4 rear brake fluid for moisture | X | X | X | X | X | X | 1, 2 | |||||
Inspect brake pads and discs for wear | X | X | X | X | X | X | X | X | X | X | X | |
Check front axle nut torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check rear master cylinder banjo bolt torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Inspect and lubricate jiffy stand | X | X | X | X | X | X | X | X | X | X | X | 2, 3 |
Check brake and clutch controls, adjust and lubricate | X | X | X | X | X | X | X | X | X | X | X | |
Check rear tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect drive belt and sprockets, adjust belt | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check rear axle nut torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check upper and lower shock absorber bolt torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check lower frame rail fastener torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Check pivot shaft nut torque | X | X | X | X | X | X | 1, 2, 3 | |||||
Inspect exhaust system for leaks, cracks and loose or missing fasteners or exhaust shields | X | X | X | X | X | X | X | X | X | X | X | 1, 3 |
Battery | Check battery, terminal torque and clean connections annually. | 1 | ||||||||||
Rebuild front forks | X | 2, 7 | ||||||||||
Fuel filter element | Replace fuel filter element every 161,000 km (100000 mi) | 2, 5 | ||||||||||
Brake and clutch systems | Flush brake and clutch systems and replace DOT 4 hydraulic brake and clutch fluids every two years or sooner if moisture content is 3% or greater | 2 | ||||||||||
Road test to verify component and system functions | X | X | X | X | X | X | X | X | X | X | X | |
NOTES: | 1. Perform annually or at specified intervals, whichever comes first. 2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified. 3. For torque instructions, see Shop Practices in the service manual. 4. Disassemble, inspect and lubricate every 48,000 km (30000 mi). 5. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality). 6. Could vary with frequency of operation and riding style. 7. Disassemble, inspect, rebuild forks and replace fork oil every 80,000 km (50000 mi). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1,600 km (1,000 mi) | ||||
8,000 km (5,000 mi) | ||||
16,000 km (10,000 mi) | ||||
24,000 km (15,000 mi) | ||||
32,000 km (20,000 mi) | ||||
40,000 km (25,000 mi) | ||||
48,000 km (30,000 mi) | ||||
56,000 km (35,000 mi) | ||||
64,000 km (40,000 mi) | ||||
72,000 km (45,000 mi) | ||||
80,000 km (50,000 mi) |