Special Tools
| Description | Part Number | Qty. |
|---|---|---|
| BELT TENSION GAUGE | HD-35381-A | 1 |
NOTE
Always use BELT TENSION GAUGE (Part Number:HD-35381-A) to measure belt deflection. Do not rely on "feel" as this can result in belts that are under tensioned. Loose belts will fail due to "ratcheting" (jumping a tooth).
Check belt deflection:
- With transmission in neutral.
- At loosest spot in belt.
- With motorcycle at room temperature.
- With the rear wheels elevated or on the ground without rider or luggage.
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
- Disconnect battery negative cable. See Maintenance and Lubrication → Battery Access.
- Slide O-ring on gauge toward 0 lbs (0 kg) mark.
- See Figure 1. Fit cradle against bottom of belt midway between transmission sprocket and rear sprocket.
- Push upward on knob until O-ring slides to the 4.5 kg (10 lb) mark on the tool and compare belt deflection to scale on debris deflector.
- Rotate rear wheels and measure deflection at several locations around the belt. Select the loosest measurement and compare with specifications in Table 1. Belt must be adjusted if not within specification.
Table 1. Belt Deflection
MODELS | INCHES | MILLIMETERS |
|---|---|---|
All models | 3/8-7/16 | 9.5-11.1 |
| 1. | Connect battery negative cable. Tighten to 6.8–7.9 N·m (60–70 in-lbs). |
| 1 | Transmission sprocket |
| 2 | Rear wheel sprocket |
| 3 | 10 lbs (4.5 kg) of force |
| 4 | Amount of deflection |
Figure 1. Checking Belt Deflection