System Fuse Removal
NOTICE
Do not skip any steps for fuse replacement. Skipping fuse replacement steps can result in damage to the sound system and/or other motorcycle systems. (00223a)
All Touring models have fuses located under left side cover.
For electrical problems, it is best to see a Harley-Davidson dealer who has necessary parts and equipment to perform electrical services.
NOTE
See Figure 1. Removal of side covers during electrical service requires no tools. Gently pull side cover to remove. Align barbed studs on side cover with grommets in frame and push to install.
1Fuse block
2Tabs
3Maxi-fuse holder
Figure 1. Left Side Cover Removed: Touring Models
1Spare fuse holder
2Fuse block cover
Figure 2. Spare Fuse Holder: Touring Models
1. Place the ignition/headlamp key switch in the OFF position.
2. Remove left saddlebag and side cover.
3. To remove of maxi-fuse holder from cover, slide rearward to disengage.
4. Pull fuse blocks from tabs on mounting panel. Tabs on panel fit into slots on each side of fuse block cover.
5. To remove cover, raise latches slightly to disengage tabs on fuse blocks.
6. Remove fuse and inspect the element.
NOTICE
Always use replacement fuses that are of the correct type and amperage rating. Use of incorrect fuses can result in damage to electrical systems. (00222a)
7. Replace the fuse if the element is burned or broken.
NOTE
  • Automotive type ATO fuses are used for replacements. Two spare fuses can be found in the fuse block.
  • The fuse labeled security provides basic turn signal functionality on vehicles without a factory-installed security system. Do not remove this fuse or use it as a replacement fuse for other systems.
8. Slide cover over fuse blocks until latches fully engage tabs on blocks.
9. Slide fuse blocks into position on mounting panel.
10. Tabs on panel fit into slots on each side of fuse block cover.
11. Install maxi-fuse holder to the main fuse block.
12. Install left sidecover and saddlebag.
1Starter relay
2Brake lamp relay
3Battery
4Brakes/cruise
5Instruments
6Accessory
7Lighting
8P&A
9Ignition
10Headlamp
Figure 3. Fuse Block: FLHR/C/S
1Brake lamp relay
2Accessory
3Battery
4Radio power (if equipped)
5Radio memory (if equipped)
6Brakes/cruise
7Instruments
8Lighting
9P&A
10Ignition
11Headlamp
Figure 4. Fuse Block: FLTR and FLHT/C/U
EFI Fuse Removal
  1. Remove right saddlebag and side cover.
  2. Gently pull side cover from frame downtubes (no tools required).
  3. See Figure 5. Locate painted white dot on inboard side of fuse block. Pressing on dot, gently tug on conduit to release tabs on fuse block from slots in bracket.
  4. See Figure 6. Pull fuses from slots in fuse block and inspect for damage. Replace fuse if the element is burned or broken. automotive type ATO fuses are used.
NOTE
One extra 15 amp fuse is located in the EFI fuse block.
EFI Fuse Installation
  1. See Figure 6. Insert fuse in the appropriate slot.
  2. Engage tabs on fuse block with slots in bracket. Slide fuse block up into cavity. Gently tug on conduit to verify that fuse block is locked in place.
1EFI fuse block
2Release
Figure 5. Electrical Bracket Assembly: Right Side Cover for EFI Models
1Spare fuse (15 amp.)
2Fuel pump fuse (15 amp.)
3ECM power fuse (15 amp.)
4EFI system relay
Figure 6. EFI Fuse Block
Maxi-Fuse
See Figure 7. All models have a 40 amp fuse to protect the electrical components.
NOTE
Removal of the maxi-fuse will disable all systems except the starter motor/solenoid.
Figure 7. Maxi-Fuse
Maxi-Fuse Removal
  1. Remove left saddlebag and side cover.
  2. Depress latches on maxi-fuse holder and then slide cover rearward to disengage tongue from groove in fuse block cover.
  3. See Figure 9. Pull maxi-fuse from holder.
Maxi-Fuse Installation
  1. See Figure 9. Insert maxi-fuse into holder.
  2. Slide cover forward to engage tongue in groove of fuse block cover and then insert maxi-fuse holder into cover until latches engage.
  3. Install left side cover and saddlebag.
1Latches
2Fuse holder
3Cover
Figure 8. Fuse Block Cover and Maxi-Fuse
Figure 9. Maxi-Fuse Assembly