ITEM SERVICED | 1000 mi 1600 km | 5000 mi 8000 km | 10000 mi 16000 km | 15000 mi 24000 km | 20000 mi 32000 km | 25000 mi 40000 km | 30000 mi 48000 km | 35000 mi 56000 km | 40000 mi 64000 km | 45000 mi 72000 km | 50000 mi 80000 km | NOTES |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Check operation of electrical equipment and switches | X | X | X | X | X | X | X | X | X | X | X | |
Check front tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect front brake fluid level | X | X | X | X | X | X | X | X | X | X | X | |
Check DOT4 front brake fluid for moisture | X | X | X | X | X | X | X | X | X | X | X | |
Check hand control switch housing screw torque | X | X | X | X | X | X | 1, 2, 4 | |||||
Check master cylinder and left side handlebar clamp screw torque | X | X | X | X | X | X | 1, 2, 4 | |||||
Inspect and adjust steering head bearings | X | X | X | X | X | X | 2 | |||||
Lubricate steering head bearings | X | 2, 5 | ||||||||||
Check coolant system freeze point and inspect for leaks | X | X | X | X | X | X | X | X | X | X | X | |
Coolant | Replace coolant every 80,000 km (50,000 mi) | 2 | ||||||||||
Clean radiator | X | X | X | X | X | X | X | X | X | X | X | |
Replace transmission lubricant | X | X | X | 3 | ||||||||
Inspect brake system for leaks, contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | 1, 2 |
Inspect high voltage cables for contact or abrasion | X | X | X | X | X | X | X | X | X | X | X | |
Inspect rear brake fluid level | X | X | X | X | X | X | X | X | X | X | X | |
Check DOT4 rear brake fluid for moisture | X | X | X | X | X | X | X | X | X | X | X | |
Brake system flush | Flush brake system and replace DOT 4 hydraulic brake fluid every two years or sooner if moisture content is 3% or greater. | 2 | ||||||||||
Inspect brake pads and discs for wear | X | X | X | X | X | X | X | X | X | X | X | |
Check front axle nut torque | X | X | X | X | X | X | 1, 2, 4 | |||||
Inspect and lubricate jiffy stand | X | X | X | X | X | X | X | X | X | X | X | 2, 3 |
Lubricate brake controls | X | X | X | X | X | X | X | X | X | X | X | |
Check rear tire pressure, inspect tread | X | X | X | X | X | X | X | X | X | X | X | 1 |
Inspect drive belt and sprockets, adjust belt | X | X | X | X | X | X | X | X | X | X | X | 2 |
Check rear axle torque | X | X | X | X | X | X | 1, 2, 4 | |||||
12 volt battery | Check battery, terminal torque and clean connections annually. Lubricate terminals with ELECTRICAL CONTACT LUBRICANT. | 1 | ||||||||||
Rebuild front forks | X | 2, 6 | ||||||||||
Road test to verify component and system functions | X | X | X | X | X | X | X | X | X | X | X | |
NOTES: | 1. Perform annually or at specified intervals, whichever comes first. 2. Should be performed by an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are mechanically qualified. 3. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, or heavy stop/go traffic). 4. For torque instructions, see Shop Practices in the service manual. 5. Disassemble, lubricate and inspect every 30000 mi (48,000 km). 6. Disassemble, inspect, rebuild forks and replace fork oil every 50000 mi (80,000 km). |
SERVICE MILE INTERVAL | DATE | DEALER NUMBER | TECHNICIAN NAME | TECHNICIAN SIGNATURE |
---|---|---|---|---|
1,600 km (1,000 mi) | ||||
8,000 km (5,000 mi) | ||||
16,000 km (10,000 mi) | ||||
24,000 km (15,000 mi) | ||||
32,000 km (20,000 mi) | ||||
40,000 km (25,000 mi) | ||||
48,000 km (30,000 mi) | ||||
56,000 km (35,000 mi) | ||||
64,000 km (40,000 mi) | ||||
72,000 km (45,000 mi) | ||||
80,000 km (50,000 mi) |